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Table of contents
1 Introduction .......................................................................................................... 6
1.1 Function ........................................................................................................................... 6
1.2 Most important parts ........................................................................................................ 7
1.3 Control equipment ............................................................................................................ 8
1.4 Technical specifications ................................................................................................... 9
2 Preventive measures and safety instructions .................................................. 13
2.1 General safety instructions ............................................................................................ 13
2.2 Intended use and use not recommended ...................................................................... 15
2.3 Meaning of the symbols ................................................................................................. 16
2.4 Safety systems ............................................................................................................... 19
2.5 Transportation ................................................................................................................ 23
3 Description of the machine ............................................................................... 26
3.1 Operation ....................................................................................................................... 26
3.2 Description of machine frame ........................................................................................ 27
3.3 Description of bottom film unwind unit ........................................................................... 28
3.4 Description of forming station ........................................................................................ 32
3.5 Description of loading area ............................................................................................ 34
3.6 Top film unwinding unit .................................................................................................. 38
3.7 Photocell and film brake ................................................................................................. 38
3.8 Description of sealing station ......................................................................................... 42
3.9 Cross cutting .................................................................................................................. 43
3.10 Complete-cut punch (only available for RE25!) ............................................................. 48
3.11 Longitudinal cutters ........................................................................................................ 49
3.12 Discharge conveyor belt................................................................................................. 53
3.13 Control cabinet ............................................................................................................... 54
3.14 Drive gear ....................................................................................................................... 55
3.15 Film edge trim removal ................................................................................................... 56
4 Control panel ...................................................................................................... 59
4.1 How the touch screen works .......................................................................................... 59
4.2 Machine operating menus .............................................................................................. 61
4.3 Operator menu ............................................................................................................... 65
4.4 Main menu ..................................................................................................................... 75
4.5 Access code ................................................................................................................. 101
5 Operating the machine .................................................................................... 103
5.1 Preventive measures and safety instructions .............................................................. 103
5.2 Turning on the machine ............................................................................................... 106
5.3 Fitting the rolls of film ................................................................................................... 112
5.4 Setting the photocell ..................................................................................................... 115
5.5 Calibrate the photocell ................................................................................................. 116
5.6 Turning the machine off ............................................................................................... 117
5.7 Operating the machine while it is running .................................................................... 117
5.8 Energy-saving operation .............................................................................................. 118
6 Cleaning and maintenance .............................................................................. 120
6.1 Guidelines and methods .............................................................................................. 120
6.2 Maintenance procedures.............................................................................................. 121
6.3 Maintenance instructions ............................................................................................. 126
6.4 Recording the maintenance and cleaning logbook ...................................................... 134
7 Overview of status lines .................................................................................. 136
7.1 Environmental factors .................................................................................................. 136
7.2 Overview of status lines ............................................................................................... 137
7.3 Defects affecting the film .............................................................................................. 139
8 Explanatory list of words ................................................................................. 140
9 Appendix........................................................................................................... 144
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