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DUSTHUNTER C200
SICK DUSTHUNTER C200 - User Manual
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MMM
I
MMM
OPERA
TING INST
R
UCTION
S
OPERA
TING INSTRUC
TIONS
DUS
THUNT
ER C200
Dust Concent
ra
tion Monit
or
Ins
t
all
ati
on, Op
era
tion,
Mainten
ance
Titl
e Pag
e
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Important Information
7
Main Hazards
7
Hazard through Hot And/Or Aggressive Gases and High Pressure
7
Hazards through Electrical Equipment
7
Hazards through Laser Beam
7
Symbols and Document Conventions
8
Warning Symbols
8
Warning Levels and Signal Words
8
Information Symbols
8
Intended Use
8
Responsibility of User
9
General Information
9
Safety Information and Protective Measures
9
2 Product Description
11
Measuring Principle, Measured Variables
11
Functional Principle
11
Transmission Measurement
11
Scattered Light Measurement
12
Response Time
13
Function Check
14
Device Components
17
Sender/Receiver Unit
18
Reflector/Scattered Light Receiver
20
Flange with Tube
22
MCU Control Unit
23
Standard Interfaces
23
Versions
24
Type Code
26
Modules
27
Optional External Purge Air Unit
29
Installation Accessories (to be Ordered Separately)
30
Purge Air Supply
30
Connection Line
30
Weatherproof Covers
30
Device Check Accessories
30
Test Equipment for Linearity Test
30
Adjusting Stands for Scaling
30
Zero Tube for Scaling
30
Device Configuration
31
SOPAS ET (PC Program)
32
3 Assembly and Installation
33
Project Planning
33
Fitting Sender/Receiver Unit and Reflector/Scattered Light Receiver to Horizontal Lines
34
Assembly
35
Fitting the Flange with Tube
35
Fitting the MCU Control Unit
38
Fitting the Optional External Purge Air Unit
40
Assembly Work
41
Fitting the Weatherproof Cover
42
Electrical Installation
43
Electrical Safety
43
Properly Installed Power Isolating Switches
43
Lines with Correct Rating
43
Grounding the Devices
43
Responsibility for System Safety
43
General Information, Prerequisites
44
Installing the Purge Air Supply
44
Optional External Purge Air Unit
45
Connecting the MCU Control Unit
47
Work to be Done
47
MCU Processor Board Connections
48
Connection of Connection Line to MCU
49
Standard Connection
50
Connecting the Scattered Light Receiver
51
Connecting the MCU Remote Control Unit
52
Connection to the MCU Control Unit
52
Connection to the MCU Remote Control Unit
52
Fitting the Interface and I/O Module (Option)
53
4 Start-Up and Parameter Settings
54
Basics
54
General Information
54
Installing SOPAS ET
55
Password for SOPAS ET Menus
55
Connection to the Device Via USB Line
55
Finding the DUSTHUNTER COM Port
55
Connection to the Device Via Ethernet (Option)
57
Application-Specific Settings
58
Preparatory Work
58
Focussing the Sender Light Beam for Transmission Measurement
60
Scaling the Measuring System for Transmission Measurement
63
Adjusting the Laser Beam for Scattered Light Measurement
63
Entering Application-Specific Parameters
64
Sender/Receiver Unit and Reflector/Scattered Light Receiver
66
Connecting the Scattered Light Receiver
66
Fitting and Connecting on the Duct
66
Setting Standard Parameters
68
Assigning the MCU to the Sender/Receiver Unit
68
Factory Settings
69
Determining the Function Check
70
Setting the Analog Outputs Parameters
71
Setting the Analog Inputs Parameters
74
Setting the Response Time
75
Calibration for Dust Concentration Measurement
76
Calibrating Dust Concentration Measurement Based on Extinction
76
Calibrating Dust Concentration Measurement Based on Scattered Light Measurement
78
Data Backup in SOPAS ET
80
Starting Measurement Mode
81
Setting the Interface Module Parameters
82
General Information
82
Setting the Ethernet Module Parameters
83
Operating/Setting Parameters Via the Optional LC-Display
84
General Information on Use
84
Password and Operating Levels
84
Menu Structure
85
Parameter Setting
85
Mcu
85
Sender/Receiver Unit
88
Using SOPAS ET to Modify Display Settings
90
5 Maintenance
92
General
92
Maintenance on the Sender/Receiver Unit and Reflector/Scattered Light Receiver
94
Maintenance on the Sender/Receiver Unit
94
Performing Maintenance on the Reflector/Scattered Light Receiver
97
Maintenance on the Reflector
98
Maintenance on the Purge Air Supply
100
Control Unit MCU with Integrated Purge Air Supply
101
Optional External Purge Air Unit
102
Shutdown
103
6 Troubleshooting
104
General
104
Sender/Receiver Unit
105
MCU Control Unit
107
Malfunctions
107
Warning and Error Messages in the SOPAS ET Program
107
Replacing the Fuse
109
7 Specifications
110
Compliances
110
Technical Data
111
Dust Concentration Measuring Range
112
Dimensions, Part Nos
114
Sender/Receiver Unit
114
Reflector/Scattered Light Receiver
115
Flange with Tube
117
MCU Control Unit
118
Optional External Purge Air Unit
120
Weatherproof Covers
121
Accessories
122
Line Sender/Receiver Unit - MCU
122
Line from Sender/Receiver Unit to Reflector/Scattered Light Receiver
122
Purge Air Supply
122
Assembly Parts
122
Device Check Accessories
122
Options for MCU Control Unit
123
Miscellaneous
123
Consumable Parts for 2-Years Operation
123
Sender/Receiver Unit and Reflector
123
MCU with Integrated Purge Air Supply
123
Optional External Purge Air Unit
123
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SICK DUSTHUNTER C200 Specifications
General
Brand
SICK
Model
DUSTHUNTER C200
Category
Measuring Instruments
Language
English
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