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SICK VMS4100 Operating Instructions
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OPERA
TING INSTRUCTIONS
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Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Document
6
Limitation of Liability
6
Purpose of this Document
6
Target Groups
6
Further Information
7
Other Relevant Technical Documentation/Information
7
Document Conventions
7
2 Safety Information
8
Intended Use
8
General Safety Notes
9
Requirements for the Qualification of Personnel
9
Sources of Hazard
10
Protective Devices
10
Warranty
10
Rohs Directive
11
Safety Conventions
11
Warning Symbols on the System Components
12
Mandatory Symbols
12
3 System Description
13
Scope of Delivery
13
System Components
14
Lms4X21 2D-Lidar Sensor
16
Incremental Encoder
17
Photoelectric Retro-Reflective Sensor Trigger (Optional)
17
Cabinet
18
Expanding the System with a Reading Station
20
Triggering the Recording of Measured Values
21
Operating Modes
23
Singulated" Operating Mode (Cubic Only)
23
Singulated" Operating Mode with Additional "Touching/Side-By-Side", "Singulation Verification" (SIV) Function
24
Touching/Side-By-Side" Operating Mode (Cubic Only)
28
Determining Measurement Results and Outputting Data
31
Recording of Measured Values and 3D Modeling
31
Evaluating the 3D Model in each Operating Mode
31
Data Output
33
Additional Function
35
Nominal Operating Conditions
36
Nominal Value Conditions for the "Singulated" and "Touching/Side-By-Side"Operating Modes (Cubic Only)
36
Dynamic Scale Value Switchover
39
Legal for Trade Operation
41
Information Labels
41
Security Seal
47
Alibi Memory and Firmware
53
LFT Display
56
Test Instructions for Market Surveillance
59
System Requirements for Legal for Trade Operation
63
Requirements on the Ambient Conditions
63
Requirements on the Conveying Equipment
63
Mounting Requirements
64
Object Requirements
66
4 Mounting
68
Mounting the 2D Lidar Sensor
68
Mounting the Incremental Encoder
70
Mounting the Photoelectric Retro-Reflective Sensor Trigger (Optional)
71
Mounting the Cabinet
72
5 Electrical Installation
73
Connection Overview
74
Cabinet Without Ethernet Switch
74
Cabinet with Ethernet Switch
75
Connection to the Voltage Supply
76
Connection for the Ethernet Switch (Set up at the Factory) - Cabinet with Ethernet Switch Only
77
Connection of the 2D Lidar Sensor
78
Cabinet Without Ethernet Switch
78
Cabinet with Ethernet Switch
79
Connection for the LFT Display (Set up at the Factory)
80
Cabinet Without Ethernet Switch
80
Cabinet with Ethernet Switch
81
Connecting the Incremental Encoder
82
Connection for the Photoelectric Retro-Reflective Sensor Trigger (Optional)
83
Connection for the Customer Interface
84
6 Commissioning
85
Switching on the System
85
Configuring the System with SOPAS
86
Connecting the Configuration PC
86
Installing SOPAS
87
Assigning IP Addresses
88
Opening the Configuration Interface
94
Logging into the Device
96
Saving the Parameters Permanently
96
7 Maintenance and Repair
97
Monitoring and Cleaning Work
98
Control Measurements
98
Visual Control
98
Cleaning the 2D Lidar Sensor
99
Cleaning the Deflector Mirror
100
Checking the Incremental Encoder Components
101
Cleaning the Photoelectric Retro-Reflective Sensor
101
Cleaning the Cabinet
102
Replacing Components
103
Replacing the 2D Lidar Sensor
103
Replacing the Deflector Mirror
105
Replacing the Incremental Encoder Components
106
Replacing the Photoelectric Retro-Reflective Sensor (Optional)
107
8 Fault Diagnosis
108
Fault Indications of the Components
108
Fault Indication on the Lms4X21
108
SIM2000 Fault Indication
109
Fault Indication on the Photoelectric Retro-Reflective Sensor Trigger
110
Checks on the SIM2000
111
Checking the Triggering
111
Checking the Incremental Encoder
112
Checking the CAN Cabling
113
Detailed Fault Analysis
114
9 Technical Data
115
Data Sheet
115
Dimensional Drawings
117
Dimensional Drawings for the 2D Lidar Sensor
117
Dimensional Drawings for the Cabinet
118
Compliance with EU Directives
119
10 Disposal
120
Other manuals for SICK VMS4100
Addendum To Operating Instructions
122 pages
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SICK VMS4100 Specifications
General
Power Supply
24 V DC
Light source
Laser
Enclosure rating
IP67
Interface
Ethernet
Operating Temperature
0°C to 50°C
Laser class
Class 1 (IEC 60825-1)
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