MAINTENANCE PROCEDURES
Gearbox Oil Level
With the vehicle on a level surface,
check the oil level by removing the
check plug on the left side of gearbox.
Oil level must reach the threaded
hole's lower edge.
mmo2009-004-033_a
1. Check plug
To ad d oil, proc eed as follo ws:
1. Remove the filler cap.
mmo2009-004-034_a
TYPICAL
1. Filler cap
2. Pour recommended oil in gearbox
by th e filler hole until oil c omes out
by the check plug hole.
3. Reinstall c heck plug and torque to
specification.
CHECK PLUG TORQUE
10N•m±1N•m (89lbf•in ±9lbf•in)
Drive Belt
Drive Belt Inspection
Inspect belt for cracks, fraying or ab-
normal wear (uneven wear, wear on
one side, missing cogs, cracked fab-
ric). If abnormal wear is noted, prob-
able cause could b e pulley misalign-
ment, excessive RPM with frozen
track, fa st starts without warm-up pe-
riod, burred or rusty sheave, oil on belt
or distorted spare belt. C ontact an au-
thorized Ski-Doo d e aler.
Spare Drive Belt
A spare drive belt can be stored in the
storage box.
Drive Belt Replacement
Driv e Belt Rem oval
1. Remove tether cord cap from en-
gine cut-off switch.
2. Open LH side panel, refer to
CON-
TROLS, INSTRUMENTS AND
EQUIPMENT
in this section.
3. Remove belt guard, refer to
BELT
GUARD REMOVAL
.
4. Insert the driven pulley e xpander
provided in the tool kit in the
threaded hole on the adjuster hub
as shown.
mmo2012-005-980
PULLEY EXPANDER ON ALUMIN UM
ADJUSTER HUB
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