Skyjack SJ82 T Service Manual

V
W
Y
Z
L
M N
O
F
G
H
K
X
I
J
EDCBA
U
T
S
R
102
SJ82 T, SJ86 T
229040ABA
M218476AA-1
08
08
35
37
36
34
LT
RT
110B 110A
33
32
13
14
42
BLACK WHITE
110B 110A
JIB UP/DOWN
PLATFORM
S16
ROTATE
S17
10A
10A
33
32
20
13 14
42
TURRET
ROTATE
S13
RT
LT
REMOVE JMPR2 & JMPR3 WITH OPTIONAL GENERATOR
SWITCH
THROTTLE
S10
04
08
SWITCH
S22
GENERATOR
ELECTRICAL
04A
85A
85
1800 RPM
59
15
16
04A
08A
79
85
23A 24A
FOOT
S11
16 15 79 49
74
74 57A
LEFT
10
KEY SWITCH
BASE/OFF/PLATFORM
S2
NOTE: WITH HYDRAULIC GENERATOR OPTION
MALE AND FEMALE PLUGS ARE CONNECTED
GENERATOR
HYDRAULIC
OPTION
108
PLATFORM RIGHT
PLATFORM LEFT
JIB DOWN
JIB UP
OPTIONAL GENERATOR
122 115 121 120 119 117 116 118
4H-37 4H-36 4H-34 4H-35
114 113 112 109 111 110
OPTIONAL STROBE LIGHT TURRET ROTATE LEFT VALVE TURRET ROTATE RIGHT VALVE PLATFORM LEVEL UP VALVE PLATFORM LEVEL DOWN VALVE PROPORTIONAL FLOW ENABLE BOOM DOWN VALVE BOOM UP VALVE
33
41
40
4H-40
4H-41
105 107 106 104 102 103
02
101 100 98 99 97 96 95
32
13
14
42
4H-32
4H-33
91 92 93 94 90
4H-13
4H-14
2H-42
84 87 86 85 83 82 81
LS1
SENSING
DIRECTION
LS2 HIGH DRIVE
TILT OVERRIDE
29
56ACR
09
49A
H1
HORN
21
24
17A
17A
85
21CR
23A
24A
17ACR2
23
17ACR1
01ACR
CB1 15 AMP
EMERGENCY
STOP
07
S3
09
01
05
03
108
53
DUMP VALVE RELAY DUMP VALVE OPTIONAL ALL MOTION ALARM OPTIONAL GENERATOR VALVE BRAKE VALVE STEER DIRECTIONAL RELAY RIGHT STEER VALVE LEFT STEER VALVE
2H-85
3H-26
20
26D
02
77 80 79 78 76 74 75
02 02
73 72 71 70 69 68 67
2H-21A
4H-23A
4H-24A
21A
23A
24A
60
02 02
66 65 64 63 62 61
02
59 58 57 56 55 54
BOOM TURRET LIMIT SWITCHES FORWARD DRIVE VALVE REVERSE DRIVE VALVE TILT RELAY
15
16
3H-16
3H-15
51 52 50 49 48 47 45 46 43 44 42 41 40 36 37 39 38 34 35 33 29 32 30 31 26 27 28
BATTERY EMERGENCY PUMP
22 25 23 24 21 20 19 18 17 16 14 15 13 12 5 10 11 9 8 7 6
M1
4 3 2 1
D24 D23
CB3
56
BP2
FS1 LOW
FUEL SWITCH
S1
DISCONNECT
SWITCH
CB6 15 AMP
59
59 59
FLY IN LS
LS3
110B 110A
110B 110A
110C
LB3
57A
DN
UP
02
02
02 02
02 02 02 02
32
33
D37 D36 D34 D35
38 39
38 39
38
IN
OUT
RET/EXT
S14
TELESCOPE
39
4H-38
4H-39
38
39A
TELESCOPE OUT VALVE TELESCOPE IN VALVE
26
26
105 104
A G
H
DIAGNOSE
OIL P.
LOW FUEL
2675 RPM
78
78 55
55
76
76
02
RT
60CR
09
60
07
60 02
02 02
108
54
PORT
78 79
78
79
02
42
JMPR2
04
D85
D20
JMPR3
20
20
STEER DIRECTIONAL RELAY
PL1
SWITCH
S8
79CR 78CR
1700RPM 2675RPM
02
CB2 15 AMP
00 00
05
D10
12 12
10
88 89 123 124 128 126 127 129 130 131 125 132 135 139 137 136 138 134 133
X Y
SCM-VALVE DRIVER
04C 04C 04C
C
02
BOOM/TUR
Xaxis Yaxis
Vbat
04
26 16 15
C
SPEED
59
38A
08A
20B 17 17A
39 38
14
13
32
33
36A 34A
08
S20 ROTATE PLATFORM JIB UP/DOWN S21
S18 IN/OUT TELESCOPE
BOOM/TURRET JOYSTICK A2 A3 SELECTOR SPEED CTRL. DRIVE/STEER JOYSTICK A1
R
02
Gnd
02
L
L
S48
DRIVE TORQUE
SWITCH
LOW TORQUE
45
45
45
MOTOR 2-SPEED VALVE
07A
02
02
17
17
02
20
10A 10A
R1=6 ohm
D10A
SUPPR. SUPPR.
SUPPR. SUPPR.
D20B
D08
D85A
GREEN
GND
GND
M F
03
3H-65
65
02
AXLE LOCK VALVE
108CR
110V PLATFORM POWER
10B
CLOSED
NORMALLYNORMALLY
CLOSED
N.C. HELD OPEN
WITH ENGINE OVER
STEERING AXLE
(COIL ON = FLOATING AXLE) (COIL ON = HIGH SPEED)
SUPPR.
10A
65
WHITE/RED/BLACK
RED/PURPLE
ORANGE/WHITE
ORANGE/BLACK
SUPPR.
OPTIONAL OIL COOLER
OPTIONAL WELDER
UP 41
DN 40
S15
PLATFORM LEVELING
14
13
14
UP
13
DN
S12
UP/DOWN
MAIN LIFT
10D
DIAGNOSTIC
X22
R3=
120
ohm
09
D09
02
D10A-1
R6= 3.9k ohm
103 103A 56B 56A 84 203 57B 74 105 104 76B 96 76A 99 90 09 54 81 77 09A
PREHEAT
TEMP.
MIL
R5= 3.3k ohm
R4= 1.0k ohm
02
90 90 99A
99B
W.I.F.
09
49CR
49 02
CB4
20A
M
TSW1
86
03B 86A
86CR
56
00
TO ENGINE STARTER POST
TO ENGINE GROUND
B+
TO ECU
B
02
20AMP
PL3
PL4
PL5 PL6 PL7 PL8
S5
SWITCH
IGNITION/E-PUMP
10
01
E-PUMP START ENABLE
01
77CR
54
10A
77
D01A
10A
128A 128A
45CR2
45
128B
R7=250 ohm
128A
128
02
09
AT1 ANGLE TRANSDUCER & TILT SWITCH
28
28
02
09
27
04B
HORN SWITCH
08
49
D04
04
Vbat
Gnd
D
Output
DRIVE
02
Left
Right
28
28
128A 128A
128A 65
65
02
09
45A
45 09
45CR1
45A
3H-45A
SUPPR.
45
+
-
+
-
+
-
+
-
+
-
+
-
02
55
01A
08
GLOW PLUG LOW FUEL ENGINE FAULT TILT FOOTSWITCH
PL2
04
74 55
02
60
D76 D74 D27
EMERGENCY
S4
STOP
10
PL9
07A
04B
12
12
12
07A
10
04
08CR
02
57A
01
76ACR
09
76B76A
76
02
POSITION 19-A
POSITION 18-A
POSITION 17-A
POSITION 16-A
60
38C
162A
DIAGNOSTIC CONNECTOR LOW IDLE RELAY N=1700 RPM HIGH IDLE RELAY N=2675 RPM
GREEN/GRAY
POSITION 18-B
BROWN/BLUE
WHITE/BLUE
BROWN/GREEN
GREEN/RED
WHITE
YELLOW/PURPLE
RED/BLUE
BROWN/PURPLE
YELLOW/BLUE
YELLOW/ORANGE
POSITION 20-A
POSITION 17-B
POSITION 16-B
RED
POSITION 2-A
POSITION 14-B POSITION 12-B
POSITION 1-A
PURPLE/BLACK
BLACK
POSITION 13-B
POSITION 5-A
GREEN
RED/YELLOW/BLACK
POSITION 19-B
POSITION 20-B
POSITION 15-B
ORANGE/BLUE
GRAY/BLUE
POSITION 8-A
POSITION 21-B
BLUE/BLACK
BLACK/WHITE
BLACK
ORANGE
POSITION 6-A POSITION 7-A
BLUE/GREEN
BLUE
WHITE/BLACK
BLUE/YELLOW
GREEN/BLACK
GREEN/WHITE
BLUE/WHITE/BLACK
POSITION 24-B
BLACK/RED
ORANGE/RED
GREEN
POSITION 7-B
POSITION 22-B
BLACK/YELLOW
POSITION 23-B
BLUE/WHITE/YELLOW
POSITION 10-A
POSITION 9-A POSITION 6-B
POSITION 4-B POSITION 5-B
POSITION 11-A
POSITION 9-B POSITION 8-B
YELLOW/PINK
POSITION 21-A
POSITION 14-A
POSITION 15-A
R8=250 ohm
R9=250 ohm
R10=250 ohm
R11=250 ohm
38B
FUEL PUMP RELAY HOURMETER WATER IN FUEL INDICATOR PREHEAT/GLOW PLUG INDICATOR ENGINE OIL PRESSURE INDICATOR COOALNT TEMPERATURE INDICATOR
29 28 13 1 2 30 32
26 10 23 34 3116 5 15 4 22 8 35 20 21 17 33
6 24 25 3 11 27
18 14 7
19
12 9
20
08
08
D36A
37A
D37A
D36A-1 D37A-1 D35A-1 D34A-1
35A
35A
37B
R2= 7 ohm
34A
36A
37A
35A
UP
DN
RT
LT
35A
37A 36A
34A
35A
D35A
34A
D34A
04 RUN
OVERLOAD
02B
D01A-2
D162B
09 59
59CR
162A
27A
27CR
TILT
ALARM
27A
27
BP1
60
02
161
162
82CR
82
BP3
OVERLOAD ALARM
161 60 02
162
WH GN
YL BU
PLATFORM LOAD SENSOR 4-20mA
02 02 02 02
POSITION 23-A
PINK/PURPLE
POSITION 22-A
PINK/WHITE
161 162
09
02
20D
08CR1
02
162A
162A
162A
RED/GREEN
POSITION 12-A
D12
D07A
12
D55
SIGNAL
SIGNAL LOAD
REDUNDANT
82
POSITION 13A
RED/WHITE
60
RD
02
BN
161C
162C
09 121 122 09 13 39
120 82 02 119 162B 13A 39A
82
120CR
120A
120
02
09
LOW CAP
02
HIGH CAP
02
02
PL12
PL13
120
02
123
00
03
UP 41
DN 40
D41 D40
20D 20D
26A
BLUE/PURPLE
BLUE/RED
POSITION 11-B
POSITION 10-B
S9
IGNITION
ENGINE OFF
57 START
E-PUMP
SWITCH
S6
04B
04B
01
04
04
57ACR1
GENERATOR
OPTION
R13=6 ohm
10A
R14=4 ohm
R12=4 ohm
TT
HOURMETER TT1
09
02
01A
02
SOL A+3 SOL A-4
2
09
09
19
19
BOOM UP E.O.S THROTTLE VALVE
PROP VALVE DRIVER
2H-19A
02
VC1
162B 82
162BCR1
02
02
02
BORDER
LOAD ZONE BORDER
02
118
R15=6 ohm
19CR
02
19
02
02
02
02
B2
+
-
+
-
B2
81
07A
LB1
OPTIONAL
WORK LIGHT
LB2
02
02
54
09
J3.4
J3.7 J3.8
J3.3
J4.8
J4.1
J3.6
J3.2
J3.5
J4.4
J4.2
J4.7
J4.5
J4.6
J4.3
J3.1
77CR1
R16=2 ohm
R17=1 ohm
R18=1 ohm
38A
39A
10C
14A
LOAD ZONE
PL10-LOW CAP
PL11-HIGH CAP
02
POSITION 1-B
WHITE
POSITION 2-B
WHITE
120
120A
PL14
PL15
LOAD SENSE/DUAL LOAD
RED
POSITION 3A
119
119
02
02
SUPPR.
SUPPR.
36A
01A
123CR
02123
13A
13
123A
02
123ACR
39A
39
123A
02
123ACR1
08FCR
08F
04
02
08
04C04
162ACR
02162A
59CR1
02
59
10A
D10A-2
LS4:BOOM ANGLE
(DUAL LOAD)
LS5:BOOM
EXT.
(DUAL
LOAD)
N.C. HELD OPEN
NORMALLY CLOSED
NORMALLY CLOSED
LS6: LIFT CUSHION
Amber
D07D
02
SENSOR BAR
BEACON
SIREN
4ECR
7DCR
DELAY ON TIMER
20E20
0204E
04E
07A
07C
02
07B 07C 07C
07C 07C 07B 07D
60
60A
7CCR1 - KILL DRIVE 7CCR2 - KILL DUMP
07D07C
07C
02
KILL ENGINE
RESET
DELATCH
07A
(09B/162B)(09A/162A)
140 141 142 143 146 150 148 147 149 145 144 151 152 155 159 157 156 158 154 153 160 162 161
02
02
02
02
02
02
OPTIONAL SGE
07A
4ECR1
04F04B
02
04E
NOTE A
NOTE A
NOTE A
NOTE A
09 12A
10
ONLY WITH SGE OPTION
ONLY WITH SGE OPTION
ONLY WITH SGE OPTION
162A
D162B
ONLY WITH SGE OPTION
JMPR6
JMPR7
NOTE B
D09-2
ONLY WITH SGE OPTION
D09-1
ONLY WITH SGE OPTION
S23
TRACK UNIT
TELEMATICS
9
7
8
3
4
11
12
1
2
20
00
B+
26D
09B
57D
CAN H
CAN L
KEY
57DCR
57D09
57A
57B
NOTE C
D57D
1 AMP
B+
20
KEY
TRACK UNIT TELEMATICS
CAN L
CAN H
JMPR8
04H
12
R19= 68 ohm
09
09B
162B 82
162BCR2
02
118
CAN L
CAN H
02
09
5
1
2
6
8
7
AXIOMATIC
CONTROLLER
26D
26
26B
26C
26BCR
26B
26C
02
OVERLOAD
LIGHT
PL09
162B
BP5
OVERLOAD
02
WIRE 4
POSITION 4-A
162B
162B
AIR S.O.
403A
+
-
403ACR
403A
56
SHUT OFF REMOVE JMPR4
WITH OPTIONAL POSITIVE AIR
REV
CONTROLLER
CB40
403
20A
S40
SWITCH
402
POSITIVE AIR
408
401
410
A
403A
403A
02
02
03
ALT.
56C
R40=330K ohm
SHUT OFF
SOLENOID
SHUT OFF
PL40
02
09
JMPR4
02
86T ONLY
35A
RT
S2
KEY SWITCH
LEFT
BASE/OFF/PLATFORM
AT LINE 3 FROM S2
42
TO 2ND CONTACT AT LINE 117
GENERATOR
31 2 654 87 109 1211 31 2 654 87 109 1211
24 23
NOTE A: JMPR REMOVED WITH SGE OPTION NOTE B: 1- JMPR6 REMOVED WITH SGE OPTION
2- JMPR7 REMOVED WITHOUT SGE OPTION
IEC 9.1
NOTE C: JMPR8 REMOVED WITH TRACK UNIT OPTION
26A
PL16
16504
02A165
165CR
LOCK ON
165
02
LOCK OFF
SWITCH
DIFF LOCK
S28
165
165
SUPPR.
3H-165165
(COIL ON = LOCKED) DIFFERENTIAL LOCK
26A
POSITION 24-A
PINK/BLACK
SUPPR.
SUPPR.
3.45 Electrical Schematic - ANSI/CSA Deutz TD2.9L
3.45 Electrical Schematic - ANSI/CSA
Deutz TD2.9L
Refer to 3.49 Engine Electrical Schematic - Deutz TD2.9L
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Skyjack SJ82 T Specifications

General

Brand	Skyjack
Model	SJ82 T
Category	Boom Lifts
Language	English