Skyjack SJ82 T Service Manual

V
W
Y
Z
L
M N
O
F
G
H
K
X
I
J
EDCBA
U
T
S
R
105
SJ82 T, SJ86 T
229040ABA
M218474AB
BLACK WHITE
SWITCH
FOOT
S11
4H-37 4H-36 4H-34 4H-35
GREEN
WIRE 17
POSITION 18-B
WIRE 18
WIRE 16 WIRE 14 WIRE 12
WHITE
WIRE 13
WIRE 19
WIRE 20
WIRE 15
WIRE 20
WIRE 8
WIRE 21
WIRE 10
WIRE 9 WIRE 7 WIRE 6
POSITION 6-A POSITION 7-A
WIRE 6 WIRE 4 WIRE 5
WIRE 11
WIRE 14
WIRE 15
WIRE 11
WIRE 24
POSITION 24-B
WIRE 10
WIRE 9 WIRE 8
WIRE 19
WIRE 18
WIRE 17
WIRE 16
WIRE 7
POSITION 7-B
POSITION 22-B
WIRE 22
POSITION 23-B
WIRE 23
POSITION 20-A
POSITION 19-A
POSITION 18-A
POSITION 17-A
POSITION 16-A
POSITION 17-B
POSITION 16-B POSITION 14-B POSITION 12-B
POSITION 1-A
WIRE 1
BLACK
POSITION 13-B
POSITION 3-A
GREEN
WIRE 3
POSITION 19-B POSITION 20-B POSITION 15-B
POSITION 8-A
POSITION 21-B
POSITION 10-A
POSITION 9-A
POSITION 6-B
POSITION 4-B POSITION 5-B
POSITION 11-A
POSITION 9-B POSITION 8-B
POSITION 11-B POSITION 10-B
WIRE 21
POSITION 21-A
POSITION 14-A
POSITION 15-A
POSITION 2A
WIRE 2
WIRE 13
POSITION 13A
WIRE 22
POSITION 22-A
WIRE 23
POSITION 23-A
WIRE 12
POSITION 12-A
WIRE 1
WIRE 2
POSITION 2-B POSITION 1-B
WIRE 12
POSITION 12-B
NOTE A
08
08
35
35
37
36
34
LT
RT
110B 110A
37A 36A 34A
33 32
20
13 14
42
35A 110B 110A 37A 36A 34A
JIB UP/DOWN
PLATFORM
S16
ROTATE
S17
10A
10A
RT
LT
UP
DN
40 41 33 32 20 13 14 42
TURRET
ROTATE
S13
RT
LT
REMOVE JMPR2 & JMPR3 WITH OPTIONAL GENERATOR
SWITCH
THROTTLE
S10
04
08
S22
GENERATOR
ELECTRICAL
04A
85A
85
LOW RPM
59
15 16
04A 08A
79
85 23A 24A 16 15
NOTE: WITH HYDRAULIC GENERATOR OPTION
MALE AND FEMALE PLUGS ARE CONNECTED
GENERATOR
HYDRAULIC
OPTION
98
PLATFORM RIGHT
PLATFORM LEFT
JIB DOWN
JIB UP
OPTIONAL GENERATOR
112 105 111 110 109 107 106 108 104 103 102 99 101 100
OPTIONAL STROBE LIGHT TURRET ROTATE LEFT VALVE TURRET ROTATE RIGHT VALVE PLATFORM LEVEL UP VALVE PLATFORM LEVEL DOWN VALVE PROPORTIONAL FLOW ENABLE BOOM DOWN VALVE BOOM UP VALVE
33
41
40
4H-40
4H-41
95 97 96 94 92 93
02
91 90 88 89 87 86 85
32
13A
14
42
4H-32
4H-33
81 82 83 84 80
4H-13
4H-14
2H-42
74 77 76 75 73 72 71
LS1
SENSING
DIRECTION
21
24
17A
17A
85
21CR
23A 24A
17ACR2
23
17ACR1
53
DUMP VALVE RELAY DUMP VALVE ALL MOTION ALARM OPTIONAL GENERATOR VALVE BRAKE VALVE STEER DIRECTIONAL RELAY RIGHT STEER VALVE LEFT STEER VALVE
2H-85
3H-26D
20
26D
02
67 70 69 68 66 64 65
02 02
63 62 61 60 58 58 57
2H-21A
4H-23A
4H-24A
21A
23A
24A
02 02
56
02
55 54
BOOM TURRET LIMIT SWITCHES FORWARD DRIVE VALVE REVERSE DRIVE VALVE
15
16
3H-16
3H-15
51 52 50 49 48 47 45 46 43 44 42 41 40 36 37 39 38 34 35 33 29 32 30 31 26 27 28
GLOW PLUGS (4)
COLD START RELAY
BATTERIES EMERGENCY PUMP
22 25 23 24 21 20 19 18 17 16 14 15 13 12 5 10 11 9 8 7 6 4 3 2 1
D24 D23
BP2
CB6 15 AMP
59
40
41
110B 110A
110B 110A
110C
LB2
DN
UP
02
02 02
02 02 02 02
32
33
D37 D36 D34 D35
38 39
38 39
38
OUT
RET/EXT
S14
TELESCOPE
39
4H-38
4H-39
38
39A
TELESCOPE OUT VALVE TELESCOPE IN VALVE
26
26
HIGH RPM
78 76
78 79
42
JMPR2
04
D85-2
D20
JMPR3
20
20
STEER DIRECTIONAL RELAY ENGINE CONTROLLER
78 79 113 114 118 116 117 119 120 121 115 122 125 129 127 126 128 124 123
X Y
SCM-VALVE DRIVER
29 28
04C 04C 04C
13 1 2 30
32
C
26
02
BOOM/TUR
Xaxis
Yaxis
Vbat
04
10 23 34
26 16 15
C
SPEED
31
59
38A
08A
16
20B
5 15 4
17 17A
22 8 35 20 21
39 38
14
13
32
33
17
36A 34A
33
6
08
S20 ROTATE PLATFORM JIB UP/DOWN S21
S18 IN/OUT TELESCOPE
BOOM/TURRET JOYSTICK A2 A3 SELECTOR SPEED CTRL. DRIVE/STEER JOYSTICK A1
R
24
02
Gnd
25
02
L
3
L
S48
DRIVE TORQUE
SWITCH
LOW TORQUE
45
45
MOTOR 2-SPEED VALVE
02
17
17
02
20
10A
R3=7 ohm
D36A-1
D10A
SUPPR. SUPPR.
D20B
D08
D85A
GND
GND
M F
3H-65
65
02
AXLE LOCK VALVE HORN LOW IDLE RELAY N=1700 RPM HIGH IDLE RELAY N=2675 RPM 110V PLATFORM POWER
D37A-1 D35A-1 D34A-1
36A
37A
35A 34A
42 42
37B
10B
N.C. HELD OPEN
WITH ENGINE OVER
STEERING AXLE
(COIL ON = FLOATING AXLE) (COIL ON = HIGH SPEED)
SUPPR.
10A
162A
65
R1=6 ohm
SUPPR.
20
UP 41
DN 40
S15
PLATFORM LEVELING
14
13
14A
UP
13
DN
S12
UP/DOWN
MAIN LIFT
10C
10A
128A 128A
45CR2
45
128B
R7=250 ohm
128A
128
02
09
AT1
28
28
02
27
11
Vbat
Gnd
D
Output
DRIVE
02
27
Left
Right
18
28
28
128A 128A
128A
14 7
65
65
19
02
09
45A
45 09
45A
3H-45A
SUPPR.
45
GLOW PLUG LOW FUEL ENGINE FAULT TILT FOOTSWITCH
PL7
74 55
02
D76 D74
D27A
12 9
02
162A
SUPPR.
08CR1
08
20D
02 02 02
04A
45CR1
59
LS2 HIGH DRIVE
TILT OVERRIDE
29
FLY IN LS
LS3
CLOSED
NORMALLY
NORMALLY
CLOSED
79
79CR
LOW
2 1 14 11 4 10 17 21 18 24 23
JMPR
99 90 103 105 76 104 54A 02 106
15 3 5
(LOCATED ON ECU R.H.S.)
CONNECTOR D5.2
74 96 84
ECU
54A
B L K A
X22-DIAG PORT
ENGINE CONTROLLER DIAGNOSTIC CONNECTOR FUEL LEVEL SWITCH
78
HIGH
78CR
103
DIAGNOSE SWITCH S8
54A
74 55 76 84 96
PL1
OIL PRESS. ENGINE FAULT COOLANT TEMP. LOW FUEL GLOW PLUG
R5=51 ohm
54A
77
54A
54A
ENGINE CONNECTOR
57B
77
11
4
1
10
11
00A
54ACR
11A
11B
50A
FU1
03A
09CR
FS1 LOW FUEL
0255
55 74
02
02
09
49A
02
49CR
49
H1
HORN
02
02
TO ECU D5.1, PIN 3
A
03 77
ALTERNATOR
PS1
ENGINE OIL PR.
00B
ANTI-RESTART
57ACR
00A
60CR
60 02
09
07
02
D10
57A
57A
57A
07
D01
01
EMERGENCY
STOP
07
S3
PL3
05
10
KEY SWITCH
BASE/OFF/PLATFORM
S2
RT
CTR
07A
07A 12
LEFT
12
CB1 15 AMP
05
03
CB3 15 AMP
03A
03
02
CB2 15 AMP
00
B1
S1
DISCONNECT
SWITCH
00 00
02
M
57CCR
03 57B
STARTER
10
57A
01
12A
09
01ACR
108
02 02
02
FU2
20A
M
TSW1
86
03B 86A
86CR
OPTIONAL OIL COOLER
02
108
M1
03
108CR
HOURMETER & COUNTER
EGR VALVE
SUPPR.
27CR
27
TILT
ALARM
27A
BP1
60
27A
02 02
76
R8=250 ohm R9=250 ohm
R10=250 ohm
R11=250 ohm
D55
D10A-1
09
LIMIT SWITCH DUAL LOAD LIMIT SWITCH DUAL LOAD
04
04B
01 04
ENGINE OFF
57 START
04 RUN
HORN SWITCH
S23
49
08CR
57
57A
E-PUMP SWITCH
S6
EMERGENCY
S4
STOP
10
04B
02
D04
60
PL4
07A
04B
12 12
07A
10
01
S9
IGNITION
OPTIONAL
WORK LIGHT
81
07A
LB4
OPTIONAL
WORK LIGHT
LB3
OPTIONAL
WORK LIGHT
02
02
04 04
12
12
X23
B2
00B+
D01A
01A
E-PUMP
ENABLE
START
10A
54A
57C
6
01
01
07CR
R4=6 ohm
10A
6
6
PL2
PL3
PL4
PL5
57ACR1
57A
02
GENERATOR
OPTION
00B
00B
02
54A
04
10A
R2=4 ohm
R6=4 ohm
04
02
S5
IGNITION /E-PUMP
SWITCH
VC1
02
02
2H-19A
09
19
19
09
161C 162C 09 121 122 09 13 39
120 82 02 119 162B 13A 39A
123
02
LOW CAP
02
HIGH CAP
02
02
PL12
PL13
13A
13
123A
02
123ACR
120CR
120A 09
120
02
09
02
120
161 60 02
162
WH GN
YL BU
PLATFORM LOAD SENSOR 4-20mA
60
RD
02
BN
82CR
82
02B
82
162
161
02
OVERLOAD
D162B
162A
09 59
59CR
09
162A 45
162B 82
02
118
OVERLOAD ALARM
BP3
02
162BCR1
PL10-LOW CAP
PL11-HIGH CAP
120
120A
120
120A
02 02
119
PL14
LOAD ZONE BORDER
39A
39
123A
02
123ACR1
R13=1 ohm
R12=1 ohm
19CR
19
02
10D
J3.4
J3.7 J3.8
J3.3
J4.8
J4.1
J3.6
J3.2
J3.5
J4.4
J4.2
J4.7
J4.5
J4.6
J4.3
J3.1
LOAD SENSE/DUAL LOAD
R14=3 ohm
R15=2 ohm
162A
02
PL15-LOAD ZONE
BORDER
119
SUPPR.
42
D37A
D36A
D34A
D35A
BOOM UP CUSHION VALVE
LS4:BOOM ANGLE
130 134 132 131 133
D01A-1
02
02
02
C
TT
H-1 C-1
RC-1
HOURMETER C1 COUNTER TT1
09F
05
77
01B
09
05
162BCR
01A
02
162B
01B
162A
D01A-2
01A
02
D12
D07A
162A
D41 D40
20D
20D
26A
LIMIT SWITCH DUAL LOAD
SUPPR.
SUPPR.
V
03
00
CHARGE
INDICATOR
02
ANGLE TRANSDUCER
123CR
02
19
01A
01A
123
08FCR
08F
04
02
08
04C04
162ACR
02162A
59CR1
02
59
10A
D10A-2
(DUAL LOAD)
LS5:BOOM
EXT.
(DUAL
LOAD)
N.C. HELD OPEN
NORMALLY CLOSED
NORMALLY CLOSED
LS6: LIFT CUSHION
Amber
D07D
SENSOR BAR
BEACON
SIREN
4ECR
7DCR
DELAY ON TIMER
20E20
0204E
04E
07A
07C
02
07B 07C 07C
07C 07C 07B 07D
60
60A
7CCR1 - KILL DRIVE 7CCR2 - KILL DUMP
07D07C
07C
02
KILL ENGINE
RESET
DELATCH
07A
(09B/162B)(09A/162A)
SGE OPTION
4ECR1
04F04B
02
04E
07A
59
162A
04B
NOTE A
NOTE A
NOTE A
137 135 136
138 142 140 139 141
143
OPTIONAL SGE
12A
ONLY WITH SGE OPTION
ONLY WITH SGE OPTION
ONLY WITH SGE OPTION
JMPR4
JMPR5
ONLY WITH SGE OPTION
D162B
NOTE B
02 02 02 02 02 02
02
TRACK UNIT
TELEMATICS
9
7
8
3
4
11
12
1
2
20
00
B+
26D
77
KEY
57D
CAN H
CAN L
57DCR
57C
09
57D
JMPR6
12 13
CAN H CAN L
20
1 AMP
77
KEY
D57D
TRACK UNIT TELEMATICS
NOTE C
09
09
09
R16=
68 ohm
02
02
02
02
02
08
08
79 78
162
82
161
128A 128A
49 60
57
60 02 08
04
WIRE 4
POSITION 4-A
162B
162B
AXIOMATIC
CONTROLLER
5
1
2
8
7
6
02
09
CAN L
CAN H
26B
26C
26D
26
26BCR
26B
26C
AXIOMATIC CONTROLLER
162B 82
02
118
162BCR2
02
02
OVERLOAD
LIGHT
PL09
86T ONLY
24 23
Sol A+
1
Sol A-
2
7 8
NOTE A: JMPR REMOVED WITH SGE OPTION NOTE B: 1- JMPR4 REMOVED WITH SGE OPTION
2- JMPR5 REMOVED WITHOUT SGE OPTION
IEC 9.1
NOTE C: JMPR6 REMOVED WITH TRACK UNIT OPTION
POSITION 24-A
WIRE 24
26A
PL16
165
02A165
165CR
LOCK ON
165
02
LOCK OFF
SWITCH
DIFF LOCK
S28
165
165
SUPPR.
3H-165165
(COIL ON = LOCKED) DIFFERENTIAL LOCK
26A
1 2
02
54A
3.48 Electrical Schematic - CE Deutz D2011
3.48 Electrical Schematic - CE Deutz D2011
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Skyjack SJ82 T Specifications

General

Brand	Skyjack
Model	SJ82 T
Category	Boom Lifts
Language	English