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SMC Networks HRSH200-A*-20 Series - User Manual

SMC Networks HRSH200-A*-20 Series
178 pages
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HRX-OM-Q026-B
1
st
edition: Dec. 2012
Rev.B: Mar.2013
Operation Manual
InstallationOperation
Original Instructions
Thermo chiller
HRSH series
HRSH150-A
-20-
HRSH200-A
-20-
HRSH250-A
-20-
HRSH250-A
-40-
Keep this manual available whenever necessary
© 2013 SMC CORPORATION All Rights Reserved

Table of Contents

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SMC Networks HRSH200-A*-20 Series Specifications

General IconGeneral
BrandSMC Networks
ModelHRSH200-A*-20 Series
CategoryChiller
LanguageEnglish

Summary

Chapter 1 Safety Instructions

1.1 Before using the product

Provides initial safety guidelines and warnings for operating the thermo-chiller.

1.2 Reading the Manual

Explains the importance of understanding manual symbols and instructions.

1.3 Hazards

Details different hazard levels (Danger, Warning, Caution) and injury definitions.

1.4 Product Label

Explains how to read the product's model and serial number for identification.

1.5 Safety Measures

Lists essential safety instructions for use and required personal protective equipment.

1.6 Emergency Measures

Outlines procedures to follow during emergency conditions like fire or injury.

1.7 Waste disposal

Provides guidelines for the proper disposal of refrigerant, oil, and the product.

Chapter 2 Name and Function of Parts

2.1 Model number of product

Explains how the product model number is configured and its components.

2.2 Name and Function of Parts

Identifies and describes the main components and accessories of the thermo-chiller.

2.3 Function of Parts

Details the specific functions of each part of the thermo-chiller.

2.4 Operation display panel

Describes the controls, lamps, and displays on the product's operation panel.

Chapter 3 Transport and Setting Up

3.1 Transport

Provides instructions and warnings for safely moving the thermo-chiller by forklift or casters.

3.2 Installation Environment and Location

Details environmental requirements and suitable locations for product installation.

3.3 Installation Procedures

Covers mounting, electrical wiring, and piping connection steps for installation.

3.4 Piping

Explains piping port sizes, tightening torques, and connection specifications.

3.5 Fill of circulating fluid

Describes the procedures for filling the circulating fluid using auto-fill or manual methods.

Chapter 4 Starting the Product

4.1 Before Starting

Lists essential items to check before initiating product operation.

4.2 Preparation for Start

Covers power supply connection, breaker settings, and temperature/pump mode configuration.

4.3 Preparation of circulating fluid

Details steps for filling circulating fluid, checking levels, and handling low-level alarms.

4.4 Starting and Stopping

Explains the correct procedures for starting and stopping the thermo-chiller.

4.5 Check items after starting

Lists checks to perform immediately after the product has started operation.

4.6 Adjustment of Circulating Fluid flow rate

Describes how to adjust the circulating fluid flow rate for optimal performance.

Chapter 5 Display and setting of various functions

5.1 Function Overview

Lists all available functions and their corresponding reference pages.

5.2 Main screen operations

Explains how to navigate and use the main display screen for temperature and pressure.

5.3 Alarm display menu

Describes how alarm codes are displayed, their order, and how to reset them.

5.4 Inspection monitor menu

Details how to check temperature, pressure, and accumulated time for daily inspection.

5.5 Key-lock function

Explains how to lock keys to prevent accidental changes to settings.

5.6 Timer functions

Describes setting run and stop timers for automatic operation start/stop.

5.7 Ready completion signal

Explains the TEMP READY signal for indicating operational readiness.

5.8 Offset function

Covers settings for correcting temperature offsets between the chiller and the device.

5.9 Function to recover from power failure

Details how the product restarts and retains conditions after a power interruption.

5.10 Anti-freezing function

Explains how the product automatically heats circulating fluid to prevent freezing.

5.11 Key click sound setting

Describes how to enable or disable the audible click sound when pressing keys.

5.12 Temperature unit switching

Covers changing the display unit between Celsius (°C) and Fahrenheit (°F).

5.13 Pressure unit switching

Covers changing the display unit between MPa and PSI.

5.14 Data reset function

Explains how to reset customer settings to the factory default values.

5.15 Accumulated time reset function

Describes resetting accumulated operating times for pump, fan, and compressor maintenance.

5.16 Pump operation mode function

Covers setting the pump operation mode between pressure or frequency control.

5.17 Warming up function

Explains how the product automatically heats circulating fluid during startup.

5.18 Anti-snow coverage function

Describes how the fan operates automatically to prevent snow coverage on air outlets.

5.19 Alarm buzzer sound setting

Covers enabling or disabling the audible alarm buzzer sound.

5.20 Alarm customizing function

Allows customization of alarm operations, thresholds, and monitoring methods.

5.21 Communication function

Details settings for contact input/output and serial communication protocols.

Chapter 6 Alarm indication and trouble shooting

6.1 Alarm Display

Explains how alarms are indicated on the product, including lamps, buzzers, and displays.

6.2 Alarm buzzer stop

Describes the procedure to stop the audible alarm buzzer.

6.3 Troubleshooting

Provides methods to identify and resolve issues based on alarm codes and causes.

6.4 Other Errors

Addresses common failures not indicated by specific alarm numbers.

Chapter 7 Control, Inspection and Cleaning

7.1 Control of Circulating Fluid Quality

Specifies the quality standards for circulating fluids used in the thermo-chiller.

7.2 Inspection and Cleaning

Details daily, monthly, and periodic inspection and cleaning procedures for maintenance.

7.3 Consumables

Lists replaceable parts such as dust-proof filters and their part numbers.

7.4 Stop for a Long Time

Provides instructions for safely shutting down and storing the product for extended periods.

Chapter 8 Documents

8.1 Specifications

Lists detailed technical specifications for different thermo-chiller models.

8.2 Outline dimensions

Provides physical dimensions and anchor bolt locations for various product models.

8.3 Flow diagram

Shows the functional flow diagram of the thermo-chiller's refrigeration and fluid systems.

8.4 Cooling capacity

Presents cooling capacity charts based on circulating fluid and ambient temperatures.

8.5 Pump capacity

Provides pump performance curves showing pressure vs. flow rate and lifting head.

8.6 Types of hazard labels

Explains the meaning and location of various warning labels on the product.

8.7 Compliance standard

Lists the standards and directives the system conforms to.

8.8 Sample DoC.

Provides a sample EC Declaration of Conformity document.

8.9 Daily Check Sheet

Offers a template for recording daily checks and inspection results.

Chapter 9 Product Warranty

1. Period

States the duration of the product warranty.

2. Scope

Defines what the warranty covers and excludes, including replacement parts.

3. Content

Details the guarantees provided by the manufacturer regarding product operation and defects.

6. Request to customers

Specifies customer responsibilities for proper use, maintenance, and record-keeping.

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