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SMC Networks HRL100-A 40 Series

SMC Networks HRL100-A 40 Series
194 pages
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HRX-OM-X037-C
Operation Manual
Installation Operation
Original Instructions
Thermo Chiller
HRL Series
HRL100-A
-40-
HRL200-A
-40-

HRL300-A
-40-
HRL100-W
-40-
HRL200-W
-40-

Keep this manual available whenever necessary
© 2021 SMC CORPORATION All Rights Reserved

Table of Contents

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SMC Networks HRL100-A 40 Series Specifications

General IconGeneral
BrandSMC Networks
ModelHRL100-A 40 Series
CategoryChiller
LanguageEnglish

Summary

Chapter 1 Safety Instructions

1.1 Before Using the Product

Provides essential safety guidelines and precautions before operating the product.

1.2 Reading the Manual

Explains the use of symbols in the manual to highlight important actions.

1.3 Hazards

Details the levels of hazards, including definitions for serious and minor injuries.

1.4 Product Label

Information on how to identify the product's model and serial number from its label.

1.5 Safety Measures

Covers safety instructions for use and specifies required personal protective equipment.

1.6 Emergency Measures

Describes emergency procedures to be followed in case of incidents like fire or earthquake.

1.7 Waste Disposal

Provides instructions for the proper disposal of refrigerants, compressor oil, and the product.

1.8 Safety Data Sheet (SDS)

Information on obtaining safety data sheets for chemicals used in the product.

Chapter 2 Name and Function of Parts

2.1 Model Number of Product

Explains how the product model number is configured and its importance.

2.2 Name and Function of Parts

Details the names and functions of various parts for air-cooled and water-cooled types.

2.3 Function of Parts

Provides a detailed table listing parts and their specific functions.

Chapter 3 Transport and Setting Up

3.1 Transport

Covers safe transportation methods, including using forklifts, hanging, and casters.

3.2 Installation

Details installation requirements, including environment, location, and space considerations.

3.3 Installation

Explains the physical installation process, including using brackets and adjuster feet.

3.3.2 Electrical wiring

Provides critical safety warnings and instructions for electrical wiring.

3.3.3 Preparation and wiring of power supply cable

Details the procedures for preparing and wiring the power supply cable safely.

3.3.4 Contact inputoutput communication wiring

Explains the product's contact input/output communication capabilities and connectors.

3.3.7 Wiring of analog output signal

Details the wiring procedures for analog output signals and their specifications.

3.3.8 RS-485 communication wiring

Provides information on RS-485 communication, including connector specifications.

3.3.9 RS-232 C communication wiring

Explains RS-232C communication wiring and connector details.

3.3.10 Ethernet ModbusTCP Communication wiring

Details Ethernet Modbus/TCP communication wiring and connector specifications.

3.4 Piping

Provides CAUTIONary advice on connecting piping and material selection.

3.5 Circulating Fluid Supply

Instructions for supplying circulating fluid, including filling levels and water quality.

Chapter 4 Starting the Product

4.1 Before Starting

Lists essential checks to perform before starting the product operation.

4.2 Preparation for Start

Covers power supply activation and the initial startup screen sequence.

4.3 Preparation of the Circulating Fluid Supply to the Users Equipment

Guides on supplying additional circulating fluid to the product and user's equipment.

4.4 Operation Start and Stop

Details on setting fluid temperature, pump mode, starting, and stopping the product.

4.5 Check Items during Startup

Lists items to check after the product has started operation for abnormalities.

4.6 Adjusting the Circulating Fluid Flow Rate

Guidance on adjusting circulating fluid flow rate for optimal performance.

Chapter 5 Display and Setting of Various Functions

5.1 Basic Operation

Introduces basic operations controlled via the product's touch panel.

5.2 Flow Chart of the Operation Screen

Illustrates the flow between different operation screens on the touch panel.

5.3 List of Functions

Provides a comprehensive list of product functions and their corresponding outlines.

5.4 Description of the Screen

Detailed explanation of the home screen elements and their functions.

5.4.2 Menu

Explains how to access and navigate the main menu on the touch panel.

5.4.3 Status screen

Describes the status screen, which displays sensor values and operating conditions.

5.4.4 Information screen

Details the information screen for viewing alarms, maintenance reminders, and history.

5.4.5 Check operation time screen and maintenance reminder

Shows how to check component operating times and maintenance reminders.

5.4.6 Software version screen

Explains how to view the product's software version and program details.

5.4.7 CH1 setting screen

Covers settings for CH1, including alarms, TEMP READY, and pump operation.

5.4.8 CH2 setting screen

Covers settings for CH2, including alarms, TEMP READY, and pump operation.

5.4.9 Function setting screen

Details various functions like KEY-LOCK, ANTI-FREEZING, and alarm settings.

5.4.10 Communication setting screen

Explains settings for communication errors, input/output signals, and serial/Ethernet.

5.4.11 How to set the IP address

Provides instructions on how to configure the product's IP address for network settings.

5.4.12 Temperature waveform screen

Describes the temperature waveform screen for monitoring temperature trends.

Chapter 6 Option

6.1 Option-T2 [CH2 High-Pressure Pump Mounted]

Details the specifications and features of the CH2 high-pressure pump option (T2).

6.2 Option-T3 [CH2 High-Pressure Pump Mounted]

Details the specifications and features of the CH2 high-pressure pump option (T3).

Chapter 7 Alarm Notifications and Troubleshooting

7.1 Alarm Notification

Explains how the product notifies users of alarms and their content.

7.2 Operation of this product when an alarm occurs

Describes how the product operates differently based on alarm content (continuation/stop).

7.3 Troubleshooting

Guides users on how to troubleshoot alarms based on their codes and causes.

7.4 Other Errors

Addresses failures that occur without specific alarm codes being displayed.

Chapter 8 Control, Inspection and Cleaning

8.1 Quality Control of Circulating Fluid and Facility Water

Specifies quality criteria for circulating and facility water to prevent issues.

8.2 Inspection and Cleaning

Covers daily, monthly, 3-month, and 6-month inspection and cleaning procedures.

8.3 Operation Stop for an Extended Period of Time

Provides instructions for safely stopping the product for extended periods or winter storage.

8.4 Replacement of consumables

Details the procedures for replacing consumable parts like particle filters and DI filters.

Chapter 9 Documents

9.1 Specifications

Lists detailed technical specifications for various product models (A and W series).

9.2 Dimensions

Provides dimensional drawings and anchor bolt positions for different models.

9.3 Flow Diagram

Illustrates the flow diagrams for air-cooled (A) and water-cooled (W) product types.

9.4 Cooling Capacity

Presents cooling capacity charts for different models and options under various conditions.

9.5 Pump Capacity

Shows pump capacity curves (pressure vs. flow rate) for various models and options.

9.6 Types of Hazard Labels

Explains the warning labels used on the product to indicate potential dangers.

9.7 Standards

Lists the standards and directives that the product complies with.

9.8 Daily Check Sheetheck Sheet

Provides a template for recording daily checks and the product's condition.

Chapter 10 Product Warranty

1. Period

Defines the warranty period for the product.

2. Scope

Outlines the scope of the warranty, including what is covered and excluded.

3. Contents

Specifies the guarantees provided by SMC regarding product operation and quality.

4. Agreement

Addresses resolving doubts regarding warranty scope and contents through agreement.

5. Disclaimer

Lists expenses and conditions not covered by the warranty or agreement.

6. Request to Customers

Emphasizes proper use and maintenance as preconditions for warranted repair.

7. Request for Warranted Repair

Explains the procedure for requesting warranted repair services.

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