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Power-LOAD 6390
Maintenance Manual
Page 93
Stryker Power-LOAD 6390 - Page 93
138 pages
Manual
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AC
6390-001-313
Cylinder
clevis
pin
1
AD
6390-001-377
Angle
sensor
link
1
AJ
639001010420
Trolley
top
cover
1
AL
0011-454-000
Plain
washer
1
6390-309-002
Rev
AB.0
87
EN
92
94
Table of Contents
Main Page
Power-LOAD® Cot Fastener System
2
Symbols
3
Warning/Caution/Note Definition
10
Summary of safety precautions
10
Pinch points
11
Introduction
12
Product description
12
Indications for use
12
Clinical benefits
12
Contraindications
13
Expected service life
13
Disposal/recycle
13
Specifications
13
Standards with required options
15
Product illustration
15
Contact information
16
Serial number location
16
Date of manufacture
16
Preventive maintenance
17
Regular inspection and adjustments
17
Every month
17
Every three months
17
Every twelve months
18
Flat roller and V-guide part replacement schedule
18
Transfer lock bearing part replacement schedule
19
Maintenance record
19
Training record
20
Troubleshooting
21
Transfer/cot does not move out of the transport position
21
Trolley does not roll smoothly
21
Trolley rolls part of the way and stops
22
Trolley makes noise while rolling
22
Trolley LEDs stay off in the loading position
22
Cot release button does not unlock the cot from the trolley
23
Trolley release handles do not release the cot from the trolley
23
Trolley does not lock in the loading position
24
Trolley will not unlock from the transfer position
24
Trolley pump runs for an extended time after cot jog up
24
Cot does not lock into the trolley and LEDs flash amber
24
Cot locks into the trolley at the loading position but LEDs are not on
25
Cot will not jog up when released from the transport position
25
Cot will not jog up high enough when released from the transport position
26
Cot takes a long time to jog up
26
Lifting arms do not lower, but the cot legs extend when you press the extend (+) button
26
Lifting arms lower, but the cot legs do not extend when you press the extend (+) button
27
Lifting arms lower cot too quickly when you press the extend (+) button
27
Lifting arms lower the cot too slowly when you press the extend (+) button
27
Trolley does not lower smoothly when you press the extend (+) button
27
Trolley hydraulic motor is noisy when you press the extend (+) or retract (-) button
28
Lifting arms do not lower cot low enough when you press the extend (+) button
28
Cot drifts down or goes into high speed retract when you press the retract (-) button
28
Cot legs are retracted, but the cot is not lifted by the lifting arms when you press the retract (-) button
29
Cot is lifted by the lifting arms, but the cot legs do not retract when you press the retract (-) button
29
Trolley lifts the cot too slowly when you press the retract (-) button
29
Lifting arms lift the cot too quickly when you press the retract (-) button
29
Trolley does not lift smoothly when you press the retract (-) button
30
Cot does not lift high enough
30
Cot does not jog down once in the transport position
30
Trolley manual release button does not lower the lifting arms
31
Trolley manual release button lowers the lifting arms, but not smoothly
31
Trolley error LED indicates an error (solid amber)
31
Trolley control panel does not move the lifting arms
31
Trolley stops part way while rolling to the transport position
31
Trolley is in the transport position with a cot and the trolley LEDs are not illuminated green
32
Trolley is in the transport position and the cot is not locked in at the foot end
32
Transfer does not lock into the anchor
32
Cot/trolley battery charging issues
33
Checking the battery voltages
33
Checking the incoming power to Power-LOAD
34
Checking the inductive primary board
36
Service
39
Transfer removal
39
Trolley removal
39
Cover removal and replacement
41
Manual release button assembly removal and replacement
43
Control board assembly removal and replacement
45
Master on/off switch replacement
45
Trolley actuator assembly replacement
46
Hydraulics assembly removal and replacement
47
Hydraulic cylinder rod end replacement
50
Communication board replacement
51
Inductive coil replacement
52
Trolley position sensor (TPS) replacement
54
Flat roller and V-guide roller replacement
56
Hydraulic cylinder removal and replacement
56
Velocity fuse removal and replacement
58
Non-locking manual valve removal and replacement
59
Hose removal and replacement
60
Pump/motor assembly replacement
61
Motor cable removal and replacement
62
Motor replacement
63
Pressure compensated flow control valve replacement
64
Battery replacement
65
Filling the reservoir
66
Primary coil replacement, foot end
66
Primary coil replacement, head end
69
Transfer lock bearing removal and replacement
71
Power-LOAD assembly
73
Assembly kit, Power-LOAD - 6390-001-054
76
Anchor assembly
77
Anchor pawl assembly, head end
80
Anchor plunger assembly, middle
83
Transfer assembly
84
Foot end fastener assembly
88
Transfer trolley lock assembly
89
Trolley assembly
90
Trolley main frame
94
Trolley/transfer interface mechanism
107
Wing assembly, left
108
Hydraulics assembly
109
Manifold assembly
110
Trolley manual release assembly
112
Trolley arm assembly
114
Arm, left
115
Arm, right
116
Trolley actuator assembly - 6390-001-028
117
Floor plate, install components
118
Wheel guide, optional
119
Wheel guide assembly, optional - 6390-001-017
120
Transfer lock pin assembly
121
Power-LOAD assembly, MTS - 639000550010
122
Power-LOAD assembly without floor plate, MTS - 639000550011
123
EMC information
124
Recycling passport
128
639002010023
128
639001010024
129
6390-001-013
130
6390-001-015
131
6390-001-015
132
6390-001-015
133
6390-001-035
134
6390-001-043
135
6390-001-066
136
Power-LOAD® Cot Fastener System
2
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