1-ii Table of Contents
Crankcase Emission Control System
Description ........................................................1B-2
Exhaust Emission Control System
Description ........................................................1B-3
Noise Emission Control System Description.......1B-6
Evaporative Emission Control System
Diagram (Only for E-33) ....................................1B-7
Schematic and Routing Diagram........................1B-8
EVAP Canister Hose Routing Diagram (Only
for E-33) ............................................................1B-8
Repair Instructions ..............................................1B-9
Heated Oxygen Sensor (HO2S) Construction .... 1B-9
Heated Oxygen Sensor (HO2S) Removal and
Installation......................................................... 1B-9
Heated Oxygen Sensor (HO2S) Inspection ......1B-10
PAIR Reed Valve Removal and Installation......1B-10
PAIR Control Solenoid Valve Removal and
Installation....................................................... 1B-11
PAIR System Inspection ................................... 1B-11
Crankcase Breather (PCV) Hose Inspection.....1B-12
Crankcase Breather (PCV) Hose / Reed
Valve / Cover Removal and Installation ..........1B-13
Crankcase Breather (PCV) Cover Inspection ...1B-14
Evaporative Emission Control System
Removal and Installation (Only for E-33) ........1B-14
Evaporative Emission Control System
Inspection (For E-33 only)...............................1B-16
Specifications.....................................................1B-18
Service Data......................................................1B-18
Tightening Torque Specifications......................1B-18
Special Tools and Equipment ...........................1B-18
Recommended Service Material .......................1B-18
Special Tool ......................................................1B-18
Engine Electrical Devices....................... 1C-1
Precautions...........................................................1C-1
Precautions for Engine Electrical Device ............1C-1
Component Location ...........................................1C-1
Engine Electrical Components Location .............1C-1
Diagnostic Information and Procedures............1C-1
Engine Symptom Diagnosis ................................1C-1
Repair Instructions ..............................................1C-1
ECM Cushion Rubber Attachment
Construction ......................................................1C-1
ECM Removal and Installation............................1C-2
CMP Sensor Inspection ......................................1C-2
CMP Sensor Removal and Installation ...............1C-2
CKP Sensor Inspection .......................................1C-3
CKP Sensor Removal and Installation ................1C-3
IAP Sensor Inspection.........................................1C-3
IAP Sensor Removal and Installation..................1C-3
TP Sensor Inspection..........................................1C-3
TP Sensor Removal and Installation...................1C-3
TP Sensor Adjustment ........................................1C-4
ECT Sensor Removal and Installation ................1C-5
ECT Sensor Inspection .......................................1C-5
IAT Sensor Removal and Installation..................1C-6
IAT Sensor Inspection.........................................1C-6
AP Sensor Inspection..........................................1C-6
AP Sensor Removal and Installation...................1C-6
TO Sensor Inspection .........................................1C-6
TO Sensor Removal and Installation ..................1C-6
STP Sensor Inspection .......................................1C-7
STP Sensor Adjustment......................................1C-7
STP Sensor Removal and Installation ................1C-8
STV Actuator Inspection .....................................1C-8
STV Actuator Removal and Installation ..............1C-9
ISC Valve Inspection...........................................1C-9
ISC Valve Removal and Installation....................1C-9
ISC Valve Preset and Opening Initialization .......1C-9
HO2 Sensor Inspection .....................................1C-10
HO2 Sensor Removal and Installation ..............1C-10
GP Switch Inspection ........................................1C-10
GP Switch Removal and Installation .................1C-10
Specifications.....................................................1C-10
Service Data......................................................1C-10
Tightening Torque Specifications......................1C-11
Special Tools and Equipment ...........................1C-11
Recommended Service Material .......................1C-11
Special Tool ......................................................1C-11
Engine Mechanical .................................. 1D-1
Schematic and Routing Diagram ........................1D-1
Camshaft and Sprocket Assembly Diagram .......1D-1
Throttle Cable Routing Diagram..........................1D-2
Diagnostic Information and Procedures............1D-3
Engine Mechanical Symptom Diagnosis.............1D-3
Compression Pressure Check ............................1D-3
Repair Instructions ..............................................1D-4
Engine Components Removable with the
Engine in Place .................................................1D-4
Air Cleaner Element Removal and Installation ....1D-6
Air Cleaner Box Removal and Installation...........1D-6
Air Cleaner Element Inspection and Cleaning ....1D-7
Throttle Cable Removal and Installation .............1D-7
Throttle Cable Inspection ....................................1D-7
Throttle Cable Play Inspection and
Adjustment ........................................................1D-7
Throttle Body Components .................................1D-8
Throttle Body Construction..................................1D-9
Throttle Body Removal and Installation ............1D-10
Throttle Body Disassembly and Assembly........1D-12
Throttle Body Inspection and Cleaning .............1D-16
ISC Valve Visual Inspection ..............................1D-16
Throttle Valve Synchronization .........................1D-16
ISC Valve Reset................................................1D-18
Engine Assembly Removal ...............................1D-19
Engine Assembly Installation ............................1D-25
Engine Top Side Disassembly ..........................1D-28
Engine Top Side Assembly ...............................1D-32
Camshaft Inspection .........................................1D-43
Camshaft Sprocket / Bearing Inspection...........1D-45
Cam Chain Tension Adjuster Inspection...........1D-46
Cam Chain Guide Removal and Installation .....1D-47
Cam Chain Guide Inspection ............................1D-47
Cam Chain Tensioner Inspection......................1D-47
Cylinder Head Disassembly and Assembly ......1D-48
Cylinder Head Related Parts Inspection ...........1D-53
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