1-iv Table of Contents
Fuel Tank Construction ...................................... 1G-8
Fuel Tank Heat Shield Construction .................. 1G-9
Fuel Tank Removal and Installation................. 1G-10
Fuel Pump Components .................................. 1G-12
Fuel Pump Disassembly and Assembly........... 1G-13
Fuel Mesh Filter Inspection and Cleaning........ 1G-15
Fuel Injector / Fuel Delivery Pipe / T-joint
Removal and Installation................................ 1G-15
Fuel Injector Inspection and Cleaning.............. 1G-15
Specifications.................................................... 1G-16
Service Data..................................................... 1G-16
Tightening Torque Specifications..................... 1G-16
Special Tools and Equipment .......................... 1G-17
Recommended Service Material ...................... 1G-17
Special Tool ..................................................... 1G-17
Ignition System........................................ 1H-1
General Description .............................................1H-1
Immobilizer Description (For E-02, 19, 24) .........1H-1
Drive Mode Selector Description.........................1H-2
Schematic and Routing Diagram........................1H-3
Ignition System Diagram .....................................1H-3
Ignition System Components Location................1H-3
Diagnostic Information and Procedures............1H-4
Ignition System Symptom Diagnosis...................1H-4
No Spark or Poor Spark ......................................1H-5
Repair Instructions ..............................................1H-6
Ignition Coil / Plug Cap and Spark Plug
Removal and Installation...................................1H-6
Spark Plug Inspection and Cleaning ...................1H-7
Ignition Coil / Plug Cap Inspection ......................1H-7
CKP Sensor Inspection .....................................1H-10
CKP Sensor Removal and Installation ..............1H-11
Engine Stop Switch Inspection..........................1H-11
Ignition Switch Inspection..................................1H-12
Ignition Switch Removal and Installation...........1H-12
Drive Mode Selector Inspection ........................1H-14
Immobilizer Antenna Removal and
Installation (For E-02, 19, 24) .........................1H-15
Specifications.....................................................1H-15
Service Data......................................................1H-15
Tightening Torque Specifications......................1H-15
Special Tools and Equipment ...........................1H-16
Special Tool ......................................................1H-16
Starting System .........................................1I-1
Schematic and Routing Diagram......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location................ 1I-1
Diagnostic Information and Procedures............. 1I-1
Starting System Symptom Diagnosis................... 1I-1
Starter Motor Will Not Run ................................... 1I-2
Starter Motor Runs But Does Not Crank The
Engine................................................................ 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-4
Starter Motor Disassembly and Assembly ........... 1I-4
Starter Motor Inspection....................................... 1I-5
Starter Relay Removal and Installation ................ 1I-6
Starter Relay Inspection....................................... 1I-7
Turn Signal / Side-stand Relay Removal and
Installation .......................................................... 1I-7
Side-stand / Ignition Interlock System Parts
Inspection........................................................... 1I-8
Starter Torque Limiter / Starter Clutch
Removal and Installation.................................. 1I-10
Starter Torque Limiter Inspection....................... 1I-12
Starter Clutch Inspection.................................... 1I-12
Starter Button Inspection.................................... 1I-13
Specifications...................................................... 1I-13
Service Data....................................................... 1I-13
Tightening Torque Specifications....................... 1I-13
Special Tools and Equipment ............................ 1I-14
Recommended Service Material ........................ 1I-14
Special Tool ....................................................... 1I-14
Charging System ......................................1J-1
Schematic and Routing Diagram ........................ 1J-1
Charging System Diagram .................................. 1J-1
Component Location ........................................... 1J-1
Charging System Components Location............. 1J-1
Diagnostic Information and Procedures............ 1J-1
Charging System Symptom Diagnosis................ 1J-1
Battery Runs Down Quickly ................................ 1J-2
Repair Instructions .............................................. 1J-3
Battery Cushion Rubber Attachment
Construction ...................................................... 1J-3
Battery Current Leakage Inspection.................... 1J-4
Regulated Voltage Inspection ............................. 1J-4
Generator Inspection........................................... 1J-5
Generator Removal and Installation.................... 1J-6
Regulator / Rectifier Construction ....................... 1J-9
Regulator / Rectifier Removal and Installation .... 1J-9
Regulator / Rectifier Inspection ......................... 1J-10
Battery Components ......................................... 1J-11
Battery Charging ............................................... 1J-11
Battery Removal and Installation ...................... 1J-14
Battery Visual Inspection................................... 1J-14
Specifications..................................................... 1J-15
Service Data...................................................... 1J-15
Tightening Torque Specifications...................... 1J-15
Special Tools and Equipment ........................... 1J-16
Recommended Service Material ....................... 1J-16
Special Tool ...................................................... 1J-16
Exhaust System....................................... 1K-1
Precautions...........................................................1K-1
Precautions for Exhaust System .........................1K-1
General Description .............................................1K-1
Exhaust Control System Description...................1K-1
Exhaust Control System Operation.....................1K-2
Repair Instructions ..............................................1K-3
Exhaust Control System Construction ................1K-3
Exhaust System Components.............................1K-4
EXCV Cable Removal and Installation................1K-5
EXCVA Removal and Installation........................1K-7
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