maintenance/
troubleshooting
412
Synrad Firestar f-Series operator’s manual
Troubleshooting
Laser fault indications
On Firestar f100D/f200D and f201C/f400C lasers manufactured after November 2007, Ready (RDY) and
Shutter (SHT) LED’s ash to annunciate one of four laser faults. Table 4-9 lists error codes, the correspond-
ing fault, and describes basic corrective action. See the following section, Resetting faults, for detailed
corrective actions.
Table 4-9 Laser error codes
LED # of Blinks Fault Condition Corrective Action
RDY 1 blink Under Voltage Fault Verify 96 VDC (measured under load)/cycle power
RDY 2 blinks Over Voltage Fault Verify 96 VDC (measured under load)/cycle power
RDY 3 blinks RF Drive Switch Fault Remove DC power to the laser, wait 30 seconds, and
then reapply DC power
SHT Continuous VSWR Fault
1
Wait 60 seconds (see Note 1), then cycle DC power
1 A continuously ashing Shutter (SHT) LED indicates a VSWR fault. If a VSWR fault occurs, the laser is limited to a maximum
PWM pulse length of 12 microseconds (µs). This equates to a 6% duty cycle at 5 kHz or a 24% duty cycle at 20 kHz. If the VSWR
condition disappears, the laser will recover without cycling power. The leading causes of VSWR failures are environmental condi-
tions, like cold overnight temperatures when the laser is o, where it may take as long as 60 seconds to breakdown the tube and
begin normal daily operation.
Resetting faults
Remote interlock condition
A remote interlock condition occurs when the Remote Interlock input opens (the Remote Interlock LED
changes from green to red).
To reset a remote interlock condition on Keyswitch-equipped lasers, re-establish the Remote Interlock
signal input (Remote Interlock LED changes from red to green) and cycle the Keyswitch from OFF/RESET
to ON (or apply a ±5–24 VDC Remote Reset/Start Request pulse with the Keyswitch set to ON). When
the Ready indicator illuminates, lasing is enabled after a ve-second delay.
Warning
serious
personal
injury
On Firestar f-Series OEM lasers, remote interlock faults are not
latched. Clearing the fault condition re-enables the Ready indica-
tor and the laser will re after the ve-second delay provided that
the Shutter indicator is lit and a PWM Command signal is applied.
Because exposure to 10.6 µm CO
2
laser radiation can inict severe
corneal injuries and seriously burn human tissue, the OEM or System
Integrator must ensure that appropriate safeguards are in place to
prevent unintended lasing.