9-25 TA9 & TA10 Dumper 0803-3 December 2010
Maintenance
Service Schedule
The following service schedules are for guidance only. Under extreme operating conditions the service schedules should be
adjusted accordingly to allow for the local working environment.
Before carrying out any service or maintenance work ensure ALL safety precautions have been taken.
Always follow the instructions given in the engine manufacturers handbook when servicing, adjusting and especially when
starting and stopping the engine.
ALL Faults MUST be Reported Immediately and Corrected BEFORE the Machine is Used
10 Hours
Check tyre condition and pressures.
Check ROPS for damage etc. Report ALL faults immediately.
Check seat belt.
Check the air cleaner blockage indicator.
Remove air filter and clean in dusty environments.
Check fuel tank level - NEVER allow the fuel tank to empty. Fill at the end of each shift.
Check engine oil level and top up as necessary.
Check hydraulic oil level.
Check all warning lights and gauges are working correctly.
Check alternator belt.
Check engine coolant level - expansion tank.
Check brake fluid reservoir level.
Check operator platform and steps are clean and free from damage and obstructions.
Check start inhibitors are functioning correctly.
Check skip prop is working satisfactorily.
Visually check machine for fluid leaks, damage, missing parts, unreadable safety signs etc.
50 Hours
As for 10 hours and including:-
Drain fuel filter sediment bowl.
Check coolant level in radiator - ensure engine is cold.
Lubricate the centre pivot.
Lubricate all other grease nipples - see lubrication chart.
Check transfer box oil level.
Oil all control pivots, e.g. throttle, tipping, ram links.
Check handbrake adjustment.
Check wheel nut torque.
Check, clean and grease battery connections.
Check for air leaks on the air inlet/filter system. Repair as necessary.
250 Hours
As for 50 hours and including:-
Drain engine and refill with fresh, clean oil.
Replace engine oil filter.
Check front and rear axle and hub oil levels - top up as necessary.
Check tightness of centre pivot lock screws.
Check hose lines for chaffing, adjust as necessary.
Check steering lock bar is fitted and works.
500 Hours
As for 250 hours and including:-
Replace fuel filter element.
Drain and clean fuel tank.
Drain gearbox oil and refill with fresh, clean oil.
Replace gearbox filter element.
Change hydraulic filter(s).
Drain hydraulic tank and clean hydraulic suction strainer. Renew return line filter. Refill hydraulic system with
clean, fresh oil.
Drain and replace brake fluid.
Drain front and rear axles and hubs and refill with clean, fresh oil.
Check engine coolant antifreeze / water ratio - especially in sub zero conditions.
1000 Hours
As for 500 hours and including:-
Drain and replace engine coolant.
Check axle location bolts.
Check centre pivot pin nut torque setting.
Only Perform the Applicable Service Checks Above
Thoroughly Clean the Machine BEFORE Performing ANY Service or Maintenance Tasks
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