CuttingReelMotorEfîš¿ciencyTest(UsingT esterwithFlowMeterandPressureGauge)
(5410/5410-G/5410-D/5510/5510-G/5510-D/5610).........................................................................6–80
CuttingReelMotorCross-OverReliefPressureT est(5510/5510-G/5510-D/5610)..........................6–83
LiftReliefValve(SVRV)PressureTest(5410/5410-G/5410-D/5510/5510-G/5510-D/5610).............6–86
GearPump(P4)FlowTest(UsingT esterwithFlowMeterandPressureGauge)
(5410/5410-G/5410-D/5510/5510-G/5510-D/5610).........................................................................6–89
LiftCylinderInternalLeakageTest(5410/5410-G/5410-D/5510/5510-G/5510-D/5610)...................6–92
SteeringReliefValve(R10)PressureTest(5410/5410-G/5410-D/5510/5510-G/5510-D/5610)........6–96
SteeringCylinderInternalLeakageTest(5410/5410-G/5410-D/5510/5510-G/5510-D/5610)...........6–99
TestingtheTractionCircuit–ChargePressure(5610-D).................................................................6–101
TestingtheTractionCircuit–WheelMotorEfciency(5610-D)........................................................6–104
TestingtheTractionCircuit–PistonPump/HydrostatFlowandReliefPressure
(5610-D).........................................................................................................................................6–110
TestingtheMowCircuit–CircuitPressure(5610-D)........................................................................6–113
TestingtheMowCircuit–ReelMotorEfciency/CaseDrain(5610-D).............................................6–116
TestingtheMowCircuit–ReelMotorCross−OverReliefPressure(5610-D)...................................6–120
TestingtheMowCircuit–ReliefValve(RV1)and(RV2)Pressure(5610-D).....................................6–123
TestingtheMowCircuit–GearPump(P1)and(P2)Flow(5610-D).................................................6–127
TestingtheSteeringCircuit–SteeringControlValve,ReliefValve(R10)Pressure,andSteering
Cylinder(5610-D)...........................................................................................................................6–130
TestingtheSteeringCircuit–GearPump(P3)Flow(5610-D).........................................................6–133
TestingtheliftCircuit–ReliefValve(SVRV)Pressure(5610-D).......................................................6–136
TestingtheLiftCircuit–LiftCylinderInternalLeakage(5610-D)......................................................6–139
TestingtheLiftCircuit–GearPump(P4)Flow(5610-D)..................................................................6–142
ServiceandRepairs.........................................................................................................................6–145
GeneralPrecautionsforRemovingandInstallingtheHydraulicSystemComponents....................6–145
CheckingtheHydraulicLinesandHoses.......................................................................................6–146
PrimingtheHydraulicPumps.........................................................................................................6–146
FlushingtheHydraulicSystem.......................................................................................................6–147
FilteringtheClosed-LoopTractionCircuit......................................................................................6–149
ChargingtheHydraulicSystem......................................................................................................6–151
HydraulicTank...............................................................................................................................6–154
Piston(Traction)PumpControlAssembly......................................................................................6–156
HydraulicPumpDriveshaft.............................................................................................................6–159
HydraulicPumpAssembly.............................................................................................................6–163
ServicingthePiston(Traction)Pump.............................................................................................6–168
ServicingtheGearPump...............................................................................................................6–170
FrontWheelMotors........................................................................................................................6–174
ServicingtheFrontWheelMotor....................................................................................................6–177
RearWheelMotors(MachinewithCrossTraxAWD)......................................................................6–179
ServicingtheRearWheelMotor(MachinewithCrossTraxAWD)...................................................6–183
CrossTrax™AWDControlManifoldAssembly...............................................................................6–185
ServicingtheCrossTraxAWDControlManifoldAssembly.............................................................6–187
MowControlManifoldAssembly....................................................................................................6–188
ServicingtheMowControlManifoldAssembly...............................................................................6–191
LiftControlManifold.......................................................................................................................6–195
ServicingtheLiftControlManifold..................................................................................................6–198
ServicingaControlManifoldCartridgeValve.................................................................................6–200
CuttingReelMotor.........................................................................................................................6–202
ServicingtheCuttingReelMotor(Casappa)..................................................................................6–205
ServicingtheCuttingReelMotor(Sauer-Danfoss).........................................................................6–211
LiftCylinder....................................................................................................................................6–216
ServicingtheLiftCylinder..............................................................................................................6–219
SteeringControlValve...................................................................................................................6–222
ServicingtheSteeringControlValve..............................................................................................6–226
SteeringCylinder...........................................................................................................................6–227
ServicingtheSteeringCylinder......................................................................................................6–230
OilCooler(5410/5510/5610)..........................................................................................................6–233
HydraulicSystem:ServiceandRepairs
Page6–2
Reelmaster
®
5410/5510/5610Series
15216SLRevC
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