Trillium FLOWAY - User Manual

Document Name: 2001299-VTP-IOM-EN
Revision 3 Issue Date: December 12, 2014
FLOWAY
®
PUMPS
Vertical Turbine Pumps
Vertical Turbine Pumps
Installation, Operation, & Maintenance Manual
Copyright © 2014, Weir Floway, Inc.
Floway is a registered trademark of Weir Floway, Inc.
Weir Floway, Inc. (“the Company”) is the owner of the copyright and all confidential information in this
document. The document may contain information that is private, confidential or privileged. The document
must not be copied in whole or in part, in any form or by any means, and the information in it must not be
disclosed to any person, or used for any purpose other than the specific purpose for which it has been
provided, without the prior written consent of the Company.
Vertical Turbine Pumps
2001299 - VTP- IOM
“Copyright © 2019, Trillium Pumps USA, Inc.
Trillium Pumps USA, Inc. (“the Company”) is the owner of the copyright and condential information in this document. The document may contain information that is private, condential or
privileged. The document must not be copied in whole or part, in any form or by any means, and the information in it must not be disclosed to any person, or used for any other purpose other
than the specic purpose for which it is provided, without the prior consent of the company”.
INSTRUCTION MANUAL FOR
INSTALLATION, OPERATION AND MAINTENANCE
AND LIST OF PARTS
Vertical Turbine Pumps
2001299 - VTP- IOM
“Copyright © 2019, Trillium Pumps USA, Inc.
Trillium Pumps USA, Inc. (“the Company”) is the owner of the copyright and condential information in this document. The document may contain information that is private, condential or
privileged. The document must not be copied in whole or part, in any form or by any means, and the information in it must not be disclosed to any person, or used for any other purpose other
than the specic purpose for which it is provided, without the prior consent of the company”.
INSTRUCTION MANUAL FOR
INSTALLATION, OPERATION AND MAINTENANCE
AND LIST OF PARTS

Summary

Introduction

Scope of the Manual

Describes the installation, operation, and maintenance of Vertical Turbine Pumps.

Intended Audience

Manual is intended for service personnel and those with trade/professional competency.

Disclaimer

Provides basic product info; variations may exist. Consult nearest representative.

Contact Information

Contact local Trillium Pumps USA representative or visit website.

Glossary of Acronyms

Lists common acronyms and their definitions used in the manual.

Safety

Safety Symbols

Defines hazard symbols: Danger, Warning, Caution, and Notice.

Mandatory Personal Protective Equipment

Lists required personal protective equipment (PPE) for safe operation.

Important Information

Highlights critical safety warnings including risk assessment and pump access.

Intended Use

Defines the intended applications and services for vertical turbine pumps.

Qualified Workers

Specifies that personnel must be qualified and trained for pump operations.

Markings and Approvals

Addresses markings, directives, and approvals relevant to machinery and equipment.

Safety Equipment for the Pump

Emphasizes the need for guards on rotating parts and safe maintenance practices.

Fire Fighting

Advises familiarity with site procedures for potential hazardous substance releases.

Emergency Procedures

Instructs users to follow site and local procedures in case of an emergency.

General Information and Description

General Information

Discusses pump shipping practices and the importance of proper installation.

Identification

Explains how to identify pump and driver using serial numbers and nameplates.

General Description

Lists the major components of vertical turbine pumps.

Drivers

Describes types of drivers used with vertical turbine pumps, primarily electric motors.

Discharge Head Assembly

Details the function and components of the discharge head assembly.

Column Assemblies

Explains the two types of column assemblies: open and enclosed.

Bowl Assemblies

Lists the components of the bowl assembly, including impellers and bearings.

Suction Vessel

Describes the function and requirements of the suction vessel.

Pre-installation

Receiving and Unloading

Provides instructions for safe receiving and unloading of pump shipments.

Storage

Offers guidelines for proper storage of pump components to prevent damage.

Uncrating and Cleaning

Details procedures for uncrating and cleaning pump components before installation.

Lifting

Covers safety precautions and methods for lifting pump components and assemblies.

Lifting Pump Components and Pump Assemblies

Provides specific guidance on lifting pump components and assemblies safely.

Installation Equipment and Tools

Lists the major equipment and tools required for pump installation.

Pre-installation Check List

Outlines essential checks to be completed before starting the installation procedure.

Installation

General

Emphasizes precision handling and importance of alignment for pump installation.

Foundation

Provides recommendations for constructing a suitable foundation for the pump.

Suction Barrel Installation

Details mounting and anchoring procedures for the suction barrel.

Vertical Turbine Pump Installation for Wet Pit (Type VS1)

Guides the installation of Type VS1 wet pit vertical turbine pumps.

Vertical Turbine Can Pump Installation (Type VS6)

Provides instructions for installing Type VS6 vertical turbine can pumps.

Hollow Shaft Driver Installation

Details the installation procedure for hollow shaft drivers.

Solid Shaft Driver Installation

Outlines the installation procedure for solid shaft drivers.

Impeller Adjustment - General

Explains the importance and general procedure for impeller adjustment.

Impeller Adjustment - Hollow Shaft Driver

Details the procedure for adjusting impellers with a hollow shaft driver.

Impeller Adjustment - Solid Shaft Driver (thrust bearing in driver)

Guides impeller adjustment for solid shaft drivers with thrust bearing in driver.

Adjustable Flanged Couplings

Describes the use and assembly of adjustable flanged couplings.

Impeller Adjustment - Solid Shaft Driver (thrust bearing in pump)

Details impeller adjustment for solid shaft drivers with thrust bearing in pump.

Mechanical Seal

Provides maintenance information and precautions for mechanical seals.

Packing Boxes

Discusses packing box maintenance, greasing, and replacement.

Enclosing Tube Tension

Explains the pre-adjusted tension of enclosing tubes and adjustment if needed.

Commissioning and Operation

Pre-starting Checks

Lists essential checks to perform before starting the pump.

Initial Start-up

Guides the initial start-up procedure and observations for the pump.

Packing Box Adjustment

Details the procedure for adjusting the packing box gland for proper operation.

Lineshaft Lubrication

Provides information on lubricating open and enclosed lineshaft bearings.

Maintenance

Periodic Inspection, Condition Monitoring, and Preventative Maintenance

Recommends periodic inspections and preventative maintenance for best results.

Packing Box Maintenance

Covers maintenance of packing boxes, including greasing and replacement.

Packing Box Greasing

Specifies frequency and type of grease for packing box greasing.

Replacing the Packing

Details the steps for removing and replacing packing rings in the box.

Start-up with New Packing

Guides the start-up process for pumps with new packing.

Auxiliary Packing Box Maintenance

Explains the function and maintenance of auxiliary packing boxes.

Mechanical Seal Maintenance

Provides precautions and guidance for maintaining mechanical seals.

Impeller Readjustment

Discusses when and how to readjust impellers for performance restoration.

Pump Lubrication

States that the pump requires no further periodic lubrication beyond packing/lineshaft.

Driver and Auxiliary Equipment Maintenance

Notes that drivers and auxiliary equipment require periodic maintenance.

Repairs

General

Discusses handling repairs via experienced service centers and timely intervention.

Equipment and Tools

Lists required equipment and tools for bowl assembly repairs.

Packing Box Repairs

Explains how packing box repairs can be done without unit removal.

Mechanical Seal Repairs

Describes how mechanical seal repairs can be performed without unit removal.

Disassembly

References the parts list for part drawings and identification before disassembly.

Inspection and Cleaning

Details how to clean and inspect components after disassembly for wear and defects.

Replacement Parts

Advises using only genuine Floway parts and inspecting parts for reuse.

Lubrication

Instructs on lubricating bearings and impeller skirts with approved grease or oil.

Assembly

Provides guidance on cleaning, checking threads, and assembling components in reverse order.

Tension Nut Assembly and Adjustment

Explains the assembly and adjustment of the tension nut for enclosed lineshaft units.

Decommissioning and Disposal

Troubleshooting

Parts

Ordering Parts

Details the information required when ordering spare or replacement parts.

Stocking Spare Parts

Recommends minimum inventory of essential spare components for maintenance.

Returning Parts

Outlines procedures for returning materials, including RMA requirements.

Parts List

Trillium FLOWAY Specifications

General

Brand	Trillium
Model	FLOWAY
Category	Water Pump
Language	English