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TurboChef
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i3
TurboChef i3 Service Manual
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TM
Ser
vice
Manual
FOR
THE
TURBOCHEF
i3
TM
RAPID
COOK
O
VEN
©
2009-2010 T
urboChef T
echnologies,
Inc.
2
Table of Contents
Default Chapter
5
Table of Contents
5
Important Safety Instructions
9
General Safety Information I
9
Reducing Fire Risk I
9
Grounding Instructions
10
Power Cord Replacement
10
Precautions to be Observed before and During Servicing to Avoid Possible Exposure to Excessive Microwave Energy
10
RF Interference Considerations
10
Specifications and Installation
11
Theory of Operation
13
Certifications
13
Dimensions
13
Oven Construction
13
Electrical Specifications
14
Unpacking Instructions
15
Lifting and Placing the Oven
15
Installation Near Open Heat Source
16
Optional Installation Items
16
Voltage Selection
16
Ventilation Requirements
16
Daily Maintenance
19
Oven Controls and Cooking
23
Oven Controls
25
Cooking
26
Step 1: Turn the Oven on
26
Step 2: Select Cook Temperature
26
Step 3: Warming up
26
Step 4: Soaking
27
Step 5: Ready to Cook or "Idle
27
Step 6: Adjusting the Time
27
Step 7: Cooking
27
Step 8: Remove Food from Oven
28
Step 9: Additional Cooking Options
28
Step 10: Cooling down
28
Info Mode
29
Overview of the Info Mode
31
Viewing Cook Counter/Time Logs
31
Viewing the Fault Log
31
Viewing the Service Numbers
32
Options Screen
32
Setting the Language
32
Setting the Date/Time
32
Adjusting the Volume
32
Setting the F2 Alarm
32
Making a Copy of the Oven Menu
33
Updating the Oven Menu
33
Updating the Oven Firmware
33
Resetting the Oven
33
Test Mode - Testing Oven Parts
34
Top and Bottom Blower
34
Heaters
34
Magnetron Test
34
Stirrer
34
Status Indicators
34
Fault Log
34
Turning Diagnostic Mode On/Off
34
Manufacturing Mode
35
Microwave Leakage Test
35
Microwave Power Test
35
Burn-In
35
Serial Number Edit
35
Changing Temperature Measurement Setting
35
Self Test
35
Volt on
36
Erase/Default Oven Settings
36
Edit Mode
37
Overview of the Edit Mode
37
Changing Set Temperatures
37
Changing Food Group/Item Name
38
Changing Recipe Settings
38
Oven Systems
39
Convection System
41
Blower Motor (Bottom)
41
Blower Motor (Top)
41
Blower Motor Speed Controller (BMSC)
41
Heater Elements
41
Jetplate (Bottom)
41
Jetplate (Top)
41
Top Jetplate Insert
41
Stirrer Motor and Assembly
42
Convection System Troubleshooting
42
Oven Door
42
Removing/Reinstalling the Oven Door
42
Adjusting the Oven Door
42
Interlock Switches
44
Adjusting the Door Switches
44
Hinges and Counter-Balance Assembly
44
Adjusting the Counter-Balance Assembly
44
Measuring RF Leakage for Microwave Safety
45
Oven Door Troubleshooting
46
Microwave System
47
Capacitors
47
Testing a Capacitor
47
Filament Transformers
47
Wiring the Filament Transformers
47
High-Voltage Transformers
48
Wiring the High-Voltage Transformers
48
High-Voltage Diodes
48
Testing a High-Voltage Diode
49
Magnetrons
50
Testing a Magnetron for an Open/Shorted Filament
50
Stirrer Motor and Assembly
50
Waveguides
50
Microwave System Troubleshooting
50
Control System
51
Control Board
51
Display
51
Electrical Compartment Cooling Fans
51
Electrical Compartment Cooling Fan Thermostat
51
Electrical Compartment Thermocouple
51
EMI Filter
51
Fuses
51
High-Limit Thermostat
52
Keypad
52
Magnetron Cooling Fan
52
Magnetron Thermostats
52
Power Supply
52
Relay - K1 Filament
52
Relay - K2 Anode
52
Relay - K3 Monitor
52
Relay - K6 Voltage
52
Relay - K7 Magnetron Cooling Fan
53
Relay - K8 Stirrer Motor
53
Rtd
53
Smart Card Reader
53
Solid State Relay - K4/K5 Heater
53
Speaker
53
USB Port
53
Wire Harness
53
Voltage Sensor
54
Control System Troubleshooting
54
Filtering System
54
Catalytic Converter
54
Drain Pan
54
Air Filter
54
Vent Catalyst
54
Filtering System Troubleshooting
54
Troubleshooting
55
Overview of Troubleshooting
57
Fault Code Descriptions
57
Fault Code Troubleshooting
59
Plugged in or Restarted
70
Oven Schematic
71
Appendix - Replacing Oven Components
75
Replacing Oven Components
77
No Cover Removal Required
77
Opening Top Cover Required
80
Removing Top Cover Required
81
Removing Left Side Cover Required
84
Removing Right and Left Covers Required
87
Other manuals for TurboChef i3
Owner's Manual
34 pages
5
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TurboChef i3 Specifications
General
Model
i3
Cooking Chamber
Stainless Steel
Cavity Dimensions
14.5 x 16 x 10 inches
Power Requirements
208-240V, 30A
Control Type
Touchscreen
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