WAGNER EPG-Sprint X - EPG-SPRINT X Control Unit

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EPG-SPRINT X

OPERATING MANUAL

VERSION 06/2014 ORDER NUMBER DOC2329371

13.2 EPGSPRINT X CONTROL UNIT

Pos K Stk Order No. Designation

1 EPG-SPRINT X control unit (for manual and automatic systems)

2 Thermal delay fuses 1.0 A (included in EPG-SPRINT X)

Main Page

Table of Contents3
General Information6
Preface6
Warnings, Notices, and Symbols in this Operating Manual6
Languages7
Abbreviations7
Correct Use8
Device Type8
Type of Use8
Use in Potentially Explosive Areas8
Safety Parameters9
Reasonably Foreseeable Misuse9
Residual Risks10
Identification11
Explosion Protection Identification in Accordance with Atex11
Permissible Device Combinations11
General Safety Instructions12
Safety Instructions for the Operator12
Electrical Devices and Equipment12
Staff Qualifications12
Safe Work Environment12
Safety Instructions for Staff13
Safe Handling of WAGNER Powder Spray Devices13
Grounding the Device13
Product Hoses13
Cleaning14
Handling Powder Lacquers14
Protective and Monitoring Equipment15
Safety Feature Identification16
Description17
Areas of Application17
Technical Data18
Permitted Accessories20
Scope of Delivery20
Operating Elements21
Operating Elements Front Side21
Connections on the Rear Side of the Epg-Sprint X26
Assembly and Commissioning28
Training Assembly/Commissioning Staff28
Storage Conditions28
Installation Conditions28
Connecting the Manual Gun29
Connecting the Automatic Gun30
Grounding31
Grounding the Powder Coating System32
Operation33
Training the Operating Staff33
Safety Instructions33
Preparations for Commissioning35
Operating Modes35
Gun Recognition35
Manual Gun Mode with External Control36
Basic and Factory Settings36
Recipes37
Double Click" Recipe (High Dynamic Remote)38
Air High Output Mode (High Powder Output)39
Combining the Air Outputs39
Activating High Output Mode (C17)40
Changing and Saving Recipes43
Recipe no43
Recipe no44
Setting and Changing Coating Parameters45
Setting the Total Air Volume45
Setting the Powder Feed Quantity46
Setting the Additional Air (Atomizing/Ionizing/Tribo Air Volume)47
Setting the High-Voltage48
Display of Actual High-Voltage Value49
Setting the Current Limitation50
Displaying Actual Value of Current Limitation51
Setting the U/I Characteristics52
Purge Function54
Hose Purge Function54
Cleaning Purge Function54
Procedure for Cleaning Purging with Manual Guns55
Procedure for Cleaning Purging with Automatic Guns56
Starting Output Setting (Zero Adjustment)57
Cleaning and Maintenance59
Cleaning59
Cleaning Staff59
Safety Instructions59
Cleaning Procedures60
Maintenance61
Maintenance Staff61
Safety Instructions61
Maintenance Procedures62
Inspections63
Inspections in Accordance with DIN en 50177: 201063
Inspections in Accordance with DIN en 50050-2: 201467
Disassembly and Disposal69
Disassembly69
Disposal70
Troubleshooting and Rectification71
Warnings E01-E0472
Faults74
Accessories77
Connection Cables77
Wall Mount77
Recipe Sticker78
Spare Parts79
How Can Spare Parts be Ordered79
EPG-SPRINT X Control Unit80
Declaration of Warranty and Conformity81
Important Notes Regarding Product Liability81
Warranty Claim81
CE Declaration of Conformity82
Ec Type Examination Certificate83
FM Approval84
Device Configuration Appendix85
A1 Setting Example: Parameter C1187
A2 Setting Example: Parameter C1389
A3 Table of Parameters91
A4 Spray Current Reset When Using Field Controllers96
Brief Description98
Changing Parameters99
Calling / Changing / Saving Recipes99

WAGNER EPG-Sprint X - EPG-SPRINT X Control Unit

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