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York OPTIVIEW YK Service Manual

York OPTIVIEW YK
390 pages
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OPTIVIEW CONTROL CENTER
MODEL YK (THROUGH STYLE G)
CENTRIFUGAL LIQUID CHILLERS
WITH OPTIVIEW CONTROL CENTER
SERVICE INSTRUCTIONS Supersedes: 160.54-M1 (319) Form 160.54-M1 (1019)
Issue Date:
October 25, 2019
This is a company condential document and is for Johnson Controls eyes only.
4/6/2020

Table of Contents

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York OPTIVIEW YK Specifications

General IconGeneral
DisplayTouchscreen
CompatibilityYork YK chillers
Control Functionsalarm management
Communication ProtocolsMODBUS, BACnet
MountingPanel-mounted
Operating Temperature Range0°C to 50°C
Power Supply24 VAC

Summary

General Safety Guidelines

Safety Symbols

Explains symbols used for hazardous situations and important notes.

Section 2 - System Architecture

Microboard

Details the central processing unit and its supporting logic circuits.

Section 3 - Microboard 031-01730-000

Program Jumpers/Program Switches

Used to alter program operation or configure microboard hardware for specific applications.

Section 4 - Microboard 031-02430-000 and 031-02430-001

Program Jumpers/Program Switches

Used to alter program operation or configure microboard hardware for specific applications.

Section 5 - Microboard 031-03630-001

Program Jumpers

Configuration options for display and thermal flow sensors.

Section 6 - I/O Board

Digital Inputs

ON/OFF inputs from relay/switch contacts, conditioned for microboard.

Section 10 - Keypad

Troubleshooting

Locating defective components (keypad, ribbon cable, microboard) if the keypad is not responding.

Section 13 - Solid State Starters

Medium Voltage Solid State Starter (MV SSS)

Describes communication via RS-485 Modbus serial data link.

Section 14 - Adaptive Capacity Control Board

Modbus Protocol Configuration

Details ACC function in microboard when VSD is used.

Section 17 - Refrigerant Level Control

Automatic Operation

How the chiller controls refrigerant level based on setpoints and operating conditions.

Section 18 - Oil Pump Variable Speed Drive

Automatic Operation

How the VSD automatically controls oil pump speed to maintain desired oil pressure.

Section 20 - Pressure Transducers

Transducer Operation

Senses system pressures; output is analogous voltage converted to psig or KpaG.

Section 21 - Temperature Thermistors

Thermistors Connections

How thermistors are connected to the microboard and how temperature is determined.

Section 22 - Remote Setpoints

Analog Remote Mode

Uses analog inputs for setpoints like current limit and leaving chilled liquid temperature.

Section 23 - Hot Gas Bypass

OPERATION

How the hot gas valve is modulated based on load, surge conditions, or manual control.

Section 24 - Smart Freeze Protection

SMART FREEZE ENABLED

Allows lower leaving chilled liquid setpoints and adjusts safety thresholds.

Section 25 - Surge Protection

SURGE DETECTION

Detects surge events based on pressure differentials and applies control actions.

Section 26 - Variable Geometry Diffuser

STALL DETECTION

Detects stall noise via gas pressure pulsations and outputs analog voltage.

Section 30 - Quick Start

QUICK START MODES

Describes Quick Restart and Quick Normal Start modes for faster chiller startup.

Section 31 - Heat Pump Duty

SETPOINTS

Parameters for configuring Heat Pump operation modes and safety features.

Section 32 - Motor Monitoring

MOTOR MONITORING BOARD

Hardware consisting of sensors and a board for monitoring motor parameters.

Section 33 - System Calibration, Service Setpoints, and Reset Procedures

ELECTROMECHANICAL STARTER APPLICATIONS

Procedures for verifying and performing calibration for EM starters.

Safety Shutdown Reset/Inspection Procedure

Procedures for resetting safety shutdowns and performing bearing inspections.

Section 34 - Diagnostics and Troubleshooting

DIAGNOSTICS MAIN SCREEN

Entry point for accessing various diagnostic tests and troubleshooting procedures.

Section 35 - System Commissioning Checklist

PROGRAM JUMPERS/SWITCHES

Verifies correct configuration of microboard program jumpers and switches.

Section 36 - Software Enhancements

SI0006 - Software Enhancements Effective May 2001

Outlines general enhancements, surge protection, and hot gas bypass improvements.

SI0019 - Software Enhancements Effective March 2002

Outlines general enhancements, operator soft shutdown, and record setpoint changes.

SI0201 - Software Enhancements (Ver 19) Effective October 2008

Details ACC and surge detection enhancements, VSD tuning screen.

SI0271 - Software Enhancements (Ver 25) Effective August 2013

Details enhancements for chiller style/compressor setpoints, flow switch, and oil pump settings.

SI0300 - Software Enhancements (Ver 27) Effective June 2015

Details enhancements for Loss of Subcooler Liquid Seal Detection and Quick Start Oil Heater Control.

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