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Allied 4DHV Mini-Split Series - User Manual

Allied 4DHV Mini-Split Series
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508067-01 Issue 2016 Page 1 of 75
SERVICE MANUAL
4DHV Mini-Split Series
(P) 508067-01
*P508067-01*
This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in manuals, be alert to
the potential for personal injury or death.
4DHV Single Zone Air
Conditioning Outdoor Unit
DWH Wall Mount Single Zone
Air Conditioning Indoor Unit
Table of Contents
Model Number Identication ........................................2
Specications - Outdoor Units .....................................3
Specications - Wall Mounted Indoor Units .................4
Dimensions - Outdoor Units - inches (MM) .................5
Dimensions - Wall Mounted Indoor Units - Inches (MM)
.....................................................................................7
Dimensions - Wall Mounted Indoor Units - Wall Plates -
Inches (MM) .................................................................8
AHRI System Matches ................................................9
Refrigeration Pipe Work ............................................11
Outdoor Unit Connections and Line Set Usage.........13
Power and Communication Wiring for Systems ........22
Wiring Diagrams ........................................................24
Wireless Remote .......................................................28
Connection to Centralized Controller.........................31
Installation Requirements ..........................................34
Electronic Function ....................................................36
Adding Refrigerant - Single-Zone Systems ...............36
Single-Zone Outdoor Unit LED Locations .................36
Specications and Operations ...................................37
Indoor and Outdoor Unit Disassembly.......................41
Indoor / Outdoor Unit Error Codes.............................58
Troubleshooting by Error Codes ................................59
Error Codes ...............................................................61
Temperature Sensor Resistance Values ...................73
Discharge Temperature Sensor Resistance Values ..74
Pressure on Service Port (R-410A) ...........................75
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Summary

SERVICE MANUAL

4 DHV Mini-Split Series

Service manual for the 4DHV Mini-Split Series air conditioning units.

Model Number Identification

Specifications

Outdoor Units

Technical specifications for the outdoor units, including capacity, dimensions, and electrical data.

Specifications

Wall Mounted Indoor Units

Technical specifications for the wall-mounted indoor units, including capacity, dimensions, and electrical data.

Dimensions

Outdoor Units

Detailed dimensions for various outdoor unit models, provided in inches and millimeters.

Dimensions

Wall Mounted Indoor Units

Detailed dimensions for wall-mounted indoor units, provided in inches and millimeters.

Dimensions

Wall Mounted Indoor Unit Wall Plates

Dimensions for the wall mounting plates used with indoor units, in inches and millimeters.

AHRI System Matches

Unit Clearances

Outdoor Unit Clearances

Clearance requirements for single and multiple outdoor unit installations.

Unit Clearances

Indoor Unit Clearances

Clearance requirements for indoor unit installation from walls, ceiling, and floor.

Refrigeration Pipe Work

Single-Zone Piping Limitations

Outdoor Unit Connections and Line Set Usage

Capacity Data

Cooling and Heating Capacity - 09 (115 V)

Cooling and heating capacity ratings for the 09 model at 115V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 12 (208;230 V)

Cooling and heating capacity ratings for the 12 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 12 (115 V)

Cooling and heating capacity ratings for the 12 model at 115V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 12 (208;230 V)

Cooling and heating capacity ratings for the 12 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 18 (208;230 V)

Cooling and heating capacity ratings for the 18 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 24 (208;230 V)

Cooling and heating capacity ratings for the 24 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 36 (208;230 V)

Cooling and heating capacity ratings for the 36 model at 208/230V across various temperature conditions.

Air Throw Data - Wall-Mounted Indoor Units

Power and Communication Wiring

Single Zone Installation Wiring Requirements

Wiring Diagrams

115 VAC Outdoor Unit Wiring Diagrams

Wiring diagrams for 115VAC outdoor units, illustrating component connections.

Wiring Diagrams

208;230 VAC Outdoor Unit Wiring Diagrams

Wiring diagrams for 208/230VAC outdoor units, illustrating component connections.

Wiring Diagrams

Indoor Unit Wiring Diagrams

Wiring diagrams for indoor units, showing connections to power and communication.

Wireless Remote Operation

Remote Control Buttons

Description and function of each button on the wireless remote controller.

Wireless Remote Operation

Remote Display Overview

Explanation of the icons and indicators on the wireless remote display.

Wireless Remote Operation

Remote Control Settings

Instructions for setting temperature units, operation modes, and timers.

Connection to Centralized Controller

Set Indoor Unit Address for Centralized Control

Procedure for setting unique addresses for indoor units connected to a centralized controller.

Test Run Procedures

Dry Mode Operation - Indoor Units

Procedure for operating the unit in Dry mode for dehumidification.

Test Run Instructions

Steps to follow for performing a test run of the unit after installation.

Test Run Procedures

Test Run Checklist

Checklist to verify proper operation and safety during a test run.

Installation Requirements

Gas Leak Check and Air Purging

Procedures for checking refrigerant leaks and purging air/moisture from the system.

Installation Requirements

Refrigerant Charging and Evacuation

Steps for charging refrigerant and evacuating the system after servicing.

Servicing Indoor Unit Refrigeration Circuit

Procedures for collecting refrigerant into the outdoor unit from the indoor circuit.

Electronic Function and Controls

Single-Zone Outdoor Unit LED Locations

Location and meaning of LEDs on the outdoor unit's main control board.

Adding Refrigerant - Single-Zone Systems

Guidelines for adding refrigerant based on pipe diameter and length.

Specifications and Operations

Performance Data Tables

Fahrenheit Capacity and Pressure Tables

Tables showing cooling/heating capacity and pressure values in Fahrenheit.

Capacity Request Calculations

Outdoor Fan Control

Cooling Mode Operation

Logic for outdoor fan speed control in cooling mode, including low ambient conditions.

Indoor Unit Disassembly

Front Panel and Filter Removal

Steps for removing the front panel and air filter of the indoor unit.

Indoor Unit Disassembly

Electrical Cover and Front Panel Removal

Procedures for removing the electrical cover and front panel assembly.

Indoor Unit Disassembly

Electrical Parts and Coil Temperature Sensor

Steps for removing electrical parts and the coil temperature sensor (T2).

Indoor Unit Disassembly

Electronic Control Box Components

Instructions for disassembling components within the electronic control box.

Indoor Unit Disassembly

Evaporator Removal

Steps for disassembling and removing the evaporator from the indoor unit.

Indoor Unit Disassembly

Fan Motor and Step Motor Removal

Procedures for removing the fan motor and step motor assemblies.

Outdoor Unit Disassembly

Panel Plates Removal (4 DHV1 S09 S, 4 DHV1 S12 S, 4 DHV1 S18 S)

Steps for removing panel plates from specific outdoor unit models.

Outdoor Unit Disassembly

Panel Plates Removal (4 DHV1 S24 S)

Steps for removing panel plates from the 4DHV1S24S outdoor unit model.

Outdoor Unit Disassembly

Panel Plates Removal (4 DHV1 S36 S)

Steps for removing panel plates from the 4DHV1S36S outdoor unit model.

Outdoor Unit Disassembly

Electronic Components (4 DHV1 S18 S)

Disassembly instructions for electronic components in the 4DHV1S18S outdoor unit.

Outdoor Unit Disassembly

Electronic Components (4 DHV1 S24 S & 4 DHV1 S36 S)

Disassembly instructions for electronic components in 4DHV1S24S and 4DHV1S36S outdoor units.

Fan Disassembly (4 DHV1 S09 S & 4 DHV1 S12 S)

Steps for disassembling the fan motor assembly in 4DHV1S09S and 4DHV1S12S outdoor units.

Outdoor Unit Disassembly

Fan Disassembly (4 DHV1 S18 S)

Steps for disassembling the fan motor assembly in the 4DHV1S18S outdoor unit.

Outdoor Unit Disassembly

Fan Disassembly (4 DHV1 S24 S)

Steps for disassembling the fan motor assembly in the 4DHV1S24S outdoor unit.

Outdoor Unit Disassembly

Fan Disassembly (4 DHV1 S36 S)

Steps for disassembling the fan motor assembly in the 4DHV1S36S outdoor unit.

Outdoor Unit Disassembly

Four-Way Valve Disassembly

Procedure for removing and disassembling the four-way valve.

Outdoor Unit Disassembly

Compressor Disassembly

Steps for safely removing the compressor from the outdoor unit.

Error Codes and Troubleshooting

Indoor; Outdoor Unit Error Codes

List of error codes displayed by indoor and outdoor units with their descriptions.

Error Codes and Troubleshooting

Troubleshooting by Error Codes

Diagnostic procedures for identifying and resolving issues based on error codes.

Error Codes and Troubleshooting

IPM Continuity Check and Normal P Voltage

Checks for IPM continuity and normal P voltage readings.

Error Codes and Troubleshooting

Error Code E0;F4 Diagnosis

Diagnosis and solution for EEPROM communication error (E0/F4).

Error Codes and Troubleshooting

Error Code E1 Diagnosis

Diagnosis and solution for communication malfunction between indoor and outdoor units (E1).

Error Codes and Troubleshooting

Error Code E2 Diagnosis

Diagnosis and solution for zero-crossing signal detection error (E2).

Error Codes and Troubleshooting

Error Code E3;F5 Diagnosis

Diagnosis and solution for fan speed operating outside normal range (E3/F5).

Error Codes and Troubleshooting

Error Code E3;E5 Diagnosis

Diagnosis for fan motor issues and potential PCB problems.

Error Codes and Troubleshooting

Error Codes E4, E5, F0, F1, F2, F3 Diagnosis

Diagnosis for temperature sensor open/short circuit errors.

Error Codes and Troubleshooting

Error Code EC Diagnosis

Diagnosis and solution for refrigerant leakage detection error (EC).

Error Codes and Troubleshooting

Error Codes P0 Diagnosis

Diagnosis and solution for IPM malfunction or IGBT over-current protection (P0).

Error Codes and Troubleshooting

Error Code P1 Diagnosis

Diagnosis and solution for over/under voltage protection (P1).

Error Codes and Troubleshooting

Error Code P2 Diagnosis

Diagnosis and solution for high temperature protection of IPM module (P2).

Error Codes and Troubleshooting

Error Code P4 Diagnosis

Diagnosis and solution for inverter compressor drive error (P4).

Sensor Resistance Values

Temperature Sensor Resistance Values

Resistance values for temperature sensors (T1, T2, T3, T4) across various temperatures.

Sensor Resistance Values

Discharge Temperature Sensor Resistance Values

Resistance values for the discharge temperature sensor (TP) across various temperatures.

Pressure on Service Port (R-410 A)

Summary

SERVICE MANUAL

4 DHV Mini-Split Series

Service manual for the 4DHV Mini-Split Series air conditioning units.

Model Number Identification

Specifications

Outdoor Units

Technical specifications for the outdoor units, including capacity, dimensions, and electrical data.

Specifications

Wall Mounted Indoor Units

Technical specifications for the wall-mounted indoor units, including capacity, dimensions, and electrical data.

Dimensions

Outdoor Units

Detailed dimensions for various outdoor unit models, provided in inches and millimeters.

Dimensions

Wall Mounted Indoor Units

Detailed dimensions for wall-mounted indoor units, provided in inches and millimeters.

Dimensions

Wall Mounted Indoor Unit Wall Plates

Dimensions for the wall mounting plates used with indoor units, in inches and millimeters.

AHRI System Matches

Unit Clearances

Outdoor Unit Clearances

Clearance requirements for single and multiple outdoor unit installations.

Unit Clearances

Indoor Unit Clearances

Clearance requirements for indoor unit installation from walls, ceiling, and floor.

Refrigeration Pipe Work

Single-Zone Piping Limitations

Outdoor Unit Connections and Line Set Usage

Capacity Data

Cooling and Heating Capacity - 09 (115 V)

Cooling and heating capacity ratings for the 09 model at 115V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 12 (208;230 V)

Cooling and heating capacity ratings for the 12 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 12 (115 V)

Cooling and heating capacity ratings for the 12 model at 115V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 12 (208;230 V)

Cooling and heating capacity ratings for the 12 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 18 (208;230 V)

Cooling and heating capacity ratings for the 18 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 24 (208;230 V)

Cooling and heating capacity ratings for the 24 model at 208/230V across various temperature conditions.

Capacity Data

Cooling and Heating Capacity - 36 (208;230 V)

Cooling and heating capacity ratings for the 36 model at 208/230V across various temperature conditions.

Air Throw Data - Wall-Mounted Indoor Units

Power and Communication Wiring

Single Zone Installation Wiring Requirements

Wiring Diagrams

115 VAC Outdoor Unit Wiring Diagrams

Wiring diagrams for 115VAC outdoor units, illustrating component connections.

Wiring Diagrams

208;230 VAC Outdoor Unit Wiring Diagrams

Wiring diagrams for 208/230VAC outdoor units, illustrating component connections.

Wiring Diagrams

Indoor Unit Wiring Diagrams

Wiring diagrams for indoor units, showing connections to power and communication.

Wireless Remote Operation

Remote Control Buttons

Description and function of each button on the wireless remote controller.

Wireless Remote Operation

Remote Display Overview

Explanation of the icons and indicators on the wireless remote display.

Wireless Remote Operation

Remote Control Settings

Instructions for setting temperature units, operation modes, and timers.

Connection to Centralized Controller

Set Indoor Unit Address for Centralized Control

Procedure for setting unique addresses for indoor units connected to a centralized controller.

Test Run Procedures

Dry Mode Operation - Indoor Units

Procedure for operating the unit in Dry mode for dehumidification.

Test Run Instructions

Steps to follow for performing a test run of the unit after installation.

Test Run Procedures

Test Run Checklist

Checklist to verify proper operation and safety during a test run.

Installation Requirements

Gas Leak Check and Air Purging

Procedures for checking refrigerant leaks and purging air/moisture from the system.

Installation Requirements

Refrigerant Charging and Evacuation

Steps for charging refrigerant and evacuating the system after servicing.

Servicing Indoor Unit Refrigeration Circuit

Procedures for collecting refrigerant into the outdoor unit from the indoor circuit.

Electronic Function and Controls

Single-Zone Outdoor Unit LED Locations

Location and meaning of LEDs on the outdoor unit's main control board.

Adding Refrigerant - Single-Zone Systems

Guidelines for adding refrigerant based on pipe diameter and length.

Specifications and Operations

Performance Data Tables

Fahrenheit Capacity and Pressure Tables

Tables showing cooling/heating capacity and pressure values in Fahrenheit.

Capacity Request Calculations

Outdoor Fan Control

Cooling Mode Operation

Logic for outdoor fan speed control in cooling mode, including low ambient conditions.

Indoor Unit Disassembly

Front Panel and Filter Removal

Steps for removing the front panel and air filter of the indoor unit.

Indoor Unit Disassembly

Electrical Cover and Front Panel Removal

Procedures for removing the electrical cover and front panel assembly.

Indoor Unit Disassembly

Electrical Parts and Coil Temperature Sensor

Steps for removing electrical parts and the coil temperature sensor (T2).

Indoor Unit Disassembly

Electronic Control Box Components

Instructions for disassembling components within the electronic control box.

Indoor Unit Disassembly

Evaporator Removal

Steps for disassembling and removing the evaporator from the indoor unit.

Indoor Unit Disassembly

Fan Motor and Step Motor Removal

Procedures for removing the fan motor and step motor assemblies.

Outdoor Unit Disassembly

Panel Plates Removal (4 DHV1 S09 S, 4 DHV1 S12 S, 4 DHV1 S18 S)

Steps for removing panel plates from specific outdoor unit models.

Outdoor Unit Disassembly

Panel Plates Removal (4 DHV1 S24 S)

Steps for removing panel plates from the 4DHV1S24S outdoor unit model.

Outdoor Unit Disassembly

Panel Plates Removal (4 DHV1 S36 S)

Steps for removing panel plates from the 4DHV1S36S outdoor unit model.

Outdoor Unit Disassembly

Electronic Components (4 DHV1 S18 S)

Disassembly instructions for electronic components in the 4DHV1S18S outdoor unit.

Outdoor Unit Disassembly

Electronic Components (4 DHV1 S24 S & 4 DHV1 S36 S)

Disassembly instructions for electronic components in 4DHV1S24S and 4DHV1S36S outdoor units.

Fan Disassembly (4 DHV1 S09 S & 4 DHV1 S12 S)

Steps for disassembling the fan motor assembly in 4DHV1S09S and 4DHV1S12S outdoor units.

Outdoor Unit Disassembly

Fan Disassembly (4 DHV1 S18 S)

Steps for disassembling the fan motor assembly in the 4DHV1S18S outdoor unit.

Outdoor Unit Disassembly

Fan Disassembly (4 DHV1 S24 S)

Steps for disassembling the fan motor assembly in the 4DHV1S24S outdoor unit.

Outdoor Unit Disassembly

Fan Disassembly (4 DHV1 S36 S)

Steps for disassembling the fan motor assembly in the 4DHV1S36S outdoor unit.

Outdoor Unit Disassembly

Four-Way Valve Disassembly

Procedure for removing and disassembling the four-way valve.

Outdoor Unit Disassembly

Compressor Disassembly

Steps for safely removing the compressor from the outdoor unit.

Error Codes and Troubleshooting

Indoor; Outdoor Unit Error Codes

List of error codes displayed by indoor and outdoor units with their descriptions.

Error Codes and Troubleshooting

Troubleshooting by Error Codes

Diagnostic procedures for identifying and resolving issues based on error codes.

Error Codes and Troubleshooting

IPM Continuity Check and Normal P Voltage

Checks for IPM continuity and normal P voltage readings.

Error Codes and Troubleshooting

Error Code E0;F4 Diagnosis

Diagnosis and solution for EEPROM communication error (E0/F4).

Error Codes and Troubleshooting

Error Code E1 Diagnosis

Diagnosis and solution for communication malfunction between indoor and outdoor units (E1).

Error Codes and Troubleshooting

Error Code E2 Diagnosis

Diagnosis and solution for zero-crossing signal detection error (E2).

Error Codes and Troubleshooting

Error Code E3;F5 Diagnosis

Diagnosis and solution for fan speed operating outside normal range (E3/F5).

Error Codes and Troubleshooting

Error Code E3;E5 Diagnosis

Diagnosis for fan motor issues and potential PCB problems.

Error Codes and Troubleshooting

Error Codes E4, E5, F0, F1, F2, F3 Diagnosis

Diagnosis for temperature sensor open/short circuit errors.

Error Codes and Troubleshooting

Error Code EC Diagnosis

Diagnosis and solution for refrigerant leakage detection error (EC).

Error Codes and Troubleshooting

Error Codes P0 Diagnosis

Diagnosis and solution for IPM malfunction or IGBT over-current protection (P0).

Error Codes and Troubleshooting

Error Code P1 Diagnosis

Diagnosis and solution for over/under voltage protection (P1).

Error Codes and Troubleshooting

Error Code P2 Diagnosis

Diagnosis and solution for high temperature protection of IPM module (P2).

Error Codes and Troubleshooting

Error Code P4 Diagnosis

Diagnosis and solution for inverter compressor drive error (P4).

Sensor Resistance Values

Temperature Sensor Resistance Values

Resistance values for temperature sensors (T1, T2, T3, T4) across various temperatures.

Sensor Resistance Values

Discharge Temperature Sensor Resistance Values

Resistance values for the discharge temperature sensor (TP) across various temperatures.

Pressure on Service Port (R-410 A)

Allied 4DHV Mini-Split Series Specifications

General IconGeneral
Series4DHV Mini-Split Series
TypeDuctless Mini-Split
RefrigerantR-410A
Cooling Capacity9, 000 - 36, 000 BTU/h
Heating Capacity9, 000 - 36, 000 BTU/h
Voltage208/230V
HSPFUp to 10.0
Operating Temperature (Cooling)5°F to 122°F
Wi-Fi CompatibleYes

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