8 ASC 130
CONTENT:
3. MAINTENANCE MANUAL..................................................................................................... 123
3.1. Safety Standards at Lubrication and Maintenance ............................................................ 125
3.1.1. Safety during maintenance ............................................................................................................................. 125
3.1.2. Fire safety during changing contents ............................................................................................................. 125
3.1.3. Environmental and health regulations ........................................................................................................... 126
3.1.3.1. Health regulations ........................................................................................................................................... 126
3.1.3.2. Environmental principles................................................................................................................................. 126
3.2. Specification of fluids ........................................................................................................... 127
3.2.1. Engine oil ......................................................................................................................................................... 127
3.2.2. Fuel................................................................................................................................................................... 128
3.2.3. Coolant ............................................................................................................................................................. 128
3.2.4. Hydraulic oil ..................................................................................................................................................... 129
3.2.5. Gearbox oil ....................................................................................................................................................... 130
3.2.6. Lubricating grease ........................................................................................................................................... 130
3.2.7. Windshield washer liquid ................................................................................................................................ 130
3.3. Fills ......................................................................................................................................... 131
3.4. Lubrication and Maintenance Chart .................................................................................... 132
3.5. Lubrication Chart .................................................................................................................. 134
3.6. Individual Operations of Maintenance ................................................................................ 135
Every 20 Hours or Daily ....................................................................................................... 136
3.6.1. Checking the amount of oil in the engine ....................................................................................................... 136
3.6.2. Checking cooling liquid of the engine ............................................................................................................ 137
3.6.3. Checking oil in the hydraulic tank ................................................................................................................... 138
3.6.4. Checking the engine belt ................................................................................................................................ 139
3.6.5. Checking the condition of the ventilator ......................................................................................................... 139
3.6.6. Checking the engine inlet piping .................................................................................................................... 139
3.6.7. Checking the vacuum valve of the air cleaner ............................................................................................... 140
3.6.8. Checking fuel level .......................................................................................................................................... 141
3.6.9. Cleaning the water separator.......................................................................................................................... 142
3.6.10. Checking warning and control devices .......................................................................................................... 143
Every 100 Hours ................................................................................................................... 144
3.6.11. Checking the tyre pressure ............................................................................................................................. 144
Every 250 Hours or Once in 3 Months ............................................................................... 145
3.6.12. Engine oil exchange ........................................................................................................................................ 145
3.6.13. Checking the injection pump .......................................................................................................................... 147
3.6.14. Checking the cooling circuit of the engine ..................................................................................................... 148
3.6.15. Checking batteries ........................................................................................................................................... 148
3.6.16. Checking the function of vacuum switch of the air cleaner ............................................................................ 150
3.6.17. Lubrication of the machine .............................................................................................................................. 151
3.6.18. Checking oil in the vibrator.............................................................................................................................. 154
3.6.19. Checking oil in gearboxes .............................................................................................................................. 155
Every 500 Hours or Once in 6 Month ................................................................................. 156
3.6.20. Engine fuel filter exchange.............................................................................................................................. 156
3.6.21. Checking cooling liquid ................................................................................................................................... 157
3.6.22. Checking tightening bolts of wheel ................................................................................................................. 158