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ATEQ F580 User Manual

ATEQ F580
180 pages
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USER MANUAL
ATEQ F580
Version 1.03
Factory after 2005 august 01
+
ATEQ F20A, F20D, 5xx Series
pneumatic heads
Reference: UM-18400E-U

Table of Contents

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ATEQ F580 Specifications

General IconGeneral
BrandATEQ
ModelF580
CategorySecurity Sensors
LanguageEnglish

Summary

Preamble

1. Definition of the ATEQ F580

Compact air/air leak detector for controlling air-tightness of parts on production lines.

2. Measurement Characteristics

Details on pressure drop and test pressure measurement ranges and accuracy.

3. The Main Types of Measurements

Direct, indirect, and sealed component measurement methods.

4. The Three Types of Test

Explains tests with reference, without reference, and with central naught.

5. Direct Measurement, Pressurisation

Details the 5 phases of the direct measurement cycle.

6. Symbols Presentation

Explains symbols used in the manual for connectors, warnings, and functions.

Installation of the Instrument

1. Appearance of the ATEQ F580

The ATEQ F580 is supplied in a 19" case and operates on 90-260 V AC.

2. Basics Recommendations

Network must not exceed 9 heads/3 I/O modules; switch off before intervention; cable length limit.

3. Installation and Cabling

Control unit and head electric supply requirements and connection methods.

4. Installation of the ATEQ F580

Details on start/stop switch, connector layout, and electrical power supply.

User Interfaces

1. Appearance of Front Panel of ATEQ F580

Identifies key components and displays on the front panel of the ATEQ F580.

2. Appearance of Keyboard

Explains the function of validation, escape, cycle, and navigation keys.

3. Lock Switch

Describes the LOCKED and ACCESS positions of the lock switch.

4. Displays and Lights

Details the 16-line LCD display, 14-character LED display, and indicator lights.

6. Rapid Connectors

Explains the use of rapid connectors for pressure and calibration verification.

Start-Up and Settings

1. Powering-Up the Instrument

Steps to connect power supply and initiate instrument start-up.

2. Start-Up of the Network

Procedure to identify and address measurement units in the network.

3. Allocation of the Outputs

Setting inputs/outputs according to extended, standard, or compact modes.

4. Management of the Measurement Units

Indicates when the central module communicates with network instruments.

4.2. Creation of a Test Program

Procedure to create a test program for a measurement unit using the central unit keyboard.

4.3. Test Type Selection

Accessing four test types: Leak Test, Blockage, D. Mode, Operator.

4.4. Parameter Settings

Procedure for setting test cycle parameters, identical for each case.

5. Duplication of a Test Program

Procedure to copy and paste parameters from one program to another.

6. Deleting a Test Program

Steps to delete a test program from the instrument.

7. Launching a Cycle

How to start a test cycle on one or more measurement units.

8. Launch of a Special Cycle

Procedure to start special cycles, e.g., regulator adjustment.

9. Adjustment of the Test Pressure

Procedures for adjusting test pressure with mechanical regulators.

Functions of the Instrument

1. Central

Overview of the central unit's menu structure.

1.2. Run Menu

Manages measurement unit test cycles, active programs, and special cycles.

1.3. Parameters Menu

Manages test parameters for measurement units, including copy-paste function.

1.4. Display Menu

Manages central unit display modes (LCD, LED, Standard, Compact, Results, Curve).

1.5. Configuration Menu

Configures the central unit, network, and accessories.

1.6. Service Menu

Accesses servicing of measurement units, parameters, and the network.

1.7. Results Menu

Displays results measured by different measurement units.

2. F5 Head

Menu structure for the F5 head measurement unit.

3. Special Cycles Menu

Lists available special cycles for operator adjustment and servicing.

3.4. Starting the Service Special Cycles

Enables checks on instrument parts like sensors and valves.

Accessories

1. Accessories Supplied with the Instrument

Lists accessories provided with the instrument.

2. Optional Accessories

Lists optional accessories for the instrument.

2.1. Calibrated Leak

Used to check instrument calibration with various leak rates.

2.2. Needle Valve and Leak/Flow Calibrator (CDF)

Details needle valves for calibrating leakage and the CDF leak/flow calibrator.

2.3. Optional Remote Input / Output Module

Module for remote management of heads, simplifying cabling.

2.4. PS5 Junction Box Module

Module for network connection, cancelling over-intensity.

2.7. Installation Synopsis

Wiring diagram for a network with central, heads, PS5 modules, and power supplies.

2.8. F5 to F3 Interface Relay Board

Board for replacing series 3 with series 5 instruments without cabling modification.

2.9. Automatic Connectors with Expanding Joints

Connectors for reliable assemblies, self-locking via pneumatic valve.

Error Messages

1. Error for the Central

Describes network communication errors for the central unit.

2. Error for One Head

Lists problems and displayed messages for errors occurring on a single head.

Operational Problems

1.1. Condition of the Machine's Seals

Addresses seal contamination and cleaning as a remedy.

1.8. Possible Problems with the Airtight Cell

Troubleshooting steps for airtight cell issues.

Appendices

1. Technical Characteristics

Details cabinet dimensions, electric supply, connections, weight, format, and temperatures.

2. Definition Drawing of Mechanical Parts

Mechanical drawings of the F580 control unit.

3. Conversion Table

Table for converting pressure units (Pa, kPa, bar, mbar, etc.).

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