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Compact-Line JUNIOR II-B
Bauer Compact-Line JUNIOR II-B - User Manual
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Operating manual
Compressor unit
Breathing Air
Compact-Line
JUNIOR II-B
JUNIOR II-E
JUNIOR II-W
OCEANUS-B
OCEANUS-E
OCEANUS-W
Copyright 2016 BAUER Kompressoren GmbH Munich
A_Compact-Line_002_en
Edition 10-10-2016
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Preface
9
About this Manual
9
Contents of this Manual
9
Purpose of this Manual
9
Target Groups of this Manual
9
Symbols and Abbreviations Used
10
About this Product
11
Application
11
Identifying the Product
11
Scope of Supply
11
Applied Standards
12
Options
12
Versions and Equipment
12
Contact Data BAUER KOMPRESSOREN
13
2 For Your Safety
15
Improper Use
15
Intended Usage
15
Display and Meaning of Warnings
16
Hazard Classes
16
Structure of the Warnings
16
Danger Warnings on the Machine
17
Product Safety
18
Fundamental Safety Information
18
Safety Instructions Regarding Transport and Loading Work
19
Safety Information Regarding Operation
20
Safety Instructions Regarding Maintenance, Service and Repairs
20
Safety Instructions Regarding Cleaning
21
Particular Dangers
22
Behaviour in Case of Faults and Emergencies
23
Organisational Duties
24
Safety and Monitoring Equipment
23
Instructions Regarding Emergency
23
Duties of the Operating Company
24
Personnel Selection and Qualification
25
Duties of the Personnel
26
Safety Concept
26
Function
26
Safety Regulations
27
Structure and Function
29
3 Product Description
29
Structure
26
Unit Overview
29
Monitoring Units
35
Display Elements
36
B-TIMER Display and Operating Elements
36
Control Elements
37
Overview of Operating Elements
37
Filling Equipment
38
4 Technical Data
39
Technical Data about the Compressor Unit
39
Technical Data, Junior II-B
39
Technical Data, Junior II-E
41
Technical Data, Junior II-W
42
Technical Data, OCEANUS-B
43
Technical Data, OCEANUS-E
44
Technical Data, OCEANUS-W
45
Technical Data Compressor Block
46
Technical Data about the Compressor Block
46
Technical Data about the Compressor Block
47
Technical Data Filter System
47
Technical Data about the Filter System
47
Technical Data about the Driving Set
48
Technical Data Motor
48
Transport
49
5 Transport and Storage
49
Checking the Cargo
49
Preparing for Transport
49
Transport
50
Storage and Preservation
52
Preparing for Preservation
52
Selecting the Storage Location
52
Inspecting the Unit During Storage
53
6 Installation
55
Preservation
53
Preparing the Installation Site
55
Assembling the Unit
56
Installing the Unit
56
Installing the B-TIMER
58
Connecting the Unit to the Electrical Mains
58
Inspection of the Unit
58
Starting up the Unit
59
7 Commissioning and Operation
59
Checks before each Commissioning
59
Starting up the Unit for the First Time
60
Starting up the Unit after Longer Downtimes
61
Checking the Direction of Rotation of the Motor
62
Preparing for the Operation with B-TIMER
62
Operation
63
Switching the Unit on
64
Switching the Unit off
65
Behaviour in Case of Emergency
66
Monitoring Operation
66
Operating the B-TIMER
67
Filling Operation
71
8 Troubleshooting
75
Fault Finding and Fault Correction
75
Fault Finding in Compressor Block
75
Fault Finding in Drive Motor
75
Error Display B-TIMER
76
Fault Finding in Automatic Condensate Drain
76
9 Maintenance
77
Fault Finding in Electrical Control System
76
Evidence of Maintenance
77
Maintenance Table
77
Bolt Torques
78
Resources for Maintenance and Repairs
78
Bolt Tightening Sequence
79
Lubricant
79
Lubrication Oil
80
Adhesive and Sealants
81
Test Medium
81
Pressurising the Unit
81
Maintenance Activities - Lubricating Oil System
82
Checking the Oil Level
82
Changing the Oil
83
Changing the Oil Type
84
Maintenance Activities - Intake Section
85
Replacing the Suction Filter
85
Maintenance Activities - Filter System
86
Determine the Service Life of the Cartridge
86
Changing the Cartridge of the Fine After-Cleaner
87
Maintenance Activities - Pressure Maintaining Valve
89
Adjusting the Pressure Retention Valve
89
Maintenance Activities for Filling Equipment
90
Checking the Pressure Retention Valve
89
Maintaining the Filling Valves
90
Maintenance Activities for Safety Valves
92
Checking the Function
92
Checking the Blow-Off Pressure
93
Maintenance Activities for Pressure Gauges
93
Maintenance Activities - Intake Valves and Pressure Valves
94
Replacing the Suction Valves and Pressure Valves
94
Maintenance Activities - Automatic Condensate Drain
95
Servicing the Suction Valves and Pressure Valves
94
Checking the Function of the Automatic Condensate Drain
95
Adjusting the Timer
96
Maintenance Activities - Electrical System
99
Maintaining the Electrical Control Systems
99
Adjusting the Final Pressure Switch
100
Replace the Battery of the B-TIMER
100
Maintenance Activities - Drive System
101
Servicing the Electric Motor
101
Servicing the V-Belt
101
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Bauer Compact-Line JUNIOR II-B Specifications
General
Brand
Bauer
Model
Compact-Line JUNIOR II-B
Category
Air Compressor
Language
English
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