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Flo-Gard 6201
baxter Flo-Gard 6201 Service Manual
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Service Manual
Chapter
1
ON
OFF
CHARGE
STOP
1
2
3
4
5
6
7
8
9
.
0
CLR
CLR
SEC
SEC
RA
RA
TE
TE
SEC
SEC
VTBI
VTBI
SEC
ST
ART
PRI
PRI
RA
RA
TE
TE
PRI
PRI
VTBI
VTBI
PRI
ST
ART
OPTIONS
VOLUMETRIC INFUSION PUMP
COMPUTER
CONTROL
MONITOR
- +
SILENCE
TIME
CLEAR
TOT VOL
TOT VOL
ST
ATUS
NEXT
BACK
LIGHT
ALARM
PUMPING
ALERT
P
U
S
H
Flo-Gard
6201
R
TO ENSURE
PROPER SET
LOADING:
07-26-26-932
· Load tubing
from bottom
to top.
· Ensure tubing
is pulled taut
in tubing guide
channel.
· After starting
infusion, watch
drip chamber
for at least
10 drops.
Flo-Gard 6201
Volu
metri
c Infu
sion Pump
Produc
t Code
: 2M8063
Prior t
o servici
ng these
pumps, read this
manual and t
he pump’
s Operator’
s
Manual car
efully t
o fully under
stand th
e pump’
s functiona
lity and
to ensure
safe and
proper se
rvicing.
07-19-B1-688
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 4 Accessories and Options
13
Chapter 1 Introduction
15
Overview
15
Safety Summary
16
Warranty Information
18
Service Information
19
General Information
19
Chapter 2 Description
21
Overview
21
Technical Specifications
21
Controls and Indicators
23
Front Controls and Indicators
23
Figure 2-1 Front View of Pump
25
Interior Controls and Indicators
26
Figure 2-2 Pump with Door Open
27
Rear Controls and Indicators
28
Figure 2-3 Rear View of Pump
29
Chapter 3 Preparation for Use
31
Overview
31
Unpacking Instructions
31
Factory Testing
31
Charging the Batteries
32
Testing New and Recently Serviced Pumps
33
Nurse Call
34
Administration Sets
34
Accessories and Options
35
Nurse Call
35
Figure 4-1 Nurse Call Cable Wiring
35
Configuration Option Feature
37
Overview
37
Reviewing the Configuration Option Settings
37
Modifying the Configuration Option Settings
38
Table 5-1 Configurable Settings
38
Chapter 6 Routine Maintenance
43
Overview
43
Cleaning
43
Table 6-1 Recommended Cleaning Solutions
44
Battery Charging
45
Preventive Maintenance
45
Table 6-2 Preventive Maintenance Procedures
45
Chapter 7 Troubleshooting
47
Overview
47
Maintenance Flowchart
48
Figure 7-1 Maintenance Flowchart
48
Determing the Software Version
49
Alarms
49
Table 7-1 Alarm Messages
50
Alerts
51
Table 7-2 Alert Messages
52
Failure Identification Codes
53
Automatic Test Modes
54
Automatic Test Mode 3: Manufacturing Test Mode
55
Automatic Test Mode 4: Aging Mode
55
Automatic Test Mode 5: Display Check Mode
56
Automatic Test Mode 6: Time Information Display Mode
56
Automatic Test Mode 7: Pumping Sensor Monitoring Mode
56
Automatic Test Mode 8: Air Sensor Test Mode
57
Automatic Test Mode 9: Elapsed Time Test Mode
57
Automatic Test Mode 0: Downstream Occlusion Test Mode
57
Failure Identification Code Troubleshooting Table
57
Table 7-3 Failure Identification Codes
58
Troubleshooting Chart
65
Chapter 8 Removal/Replacement Procedures
75
Overview
75
Preparation for Maintenance
75
Tools and Test Equipment
75
Recording the Configuration Option Settings
76
Torque Specifications
77
Table 8-1 Torque Specifications
77
Disassembly/Reassembly
78
Separation of Front and Rear Housings
79
Figure 8-1 Transformer and Keypad Ribbon Location
80
Separation of Printed Circuit Boards
81
Replacement of Front Panel Film
82
Replacement of Pump Head Door Cover
83
Replacement of Pump Door Latch
84
Figure 8-2 Door Information Label Location
84
Replacement of the Pump Door or Pump Door Assembly
85
Replacement of Door Latch Pin
85
Replacement of Pump Head Assembly
86
Replacement of Upstream Occlusion Sensor
87
Replacement of Downstream Occlusion Sensor Assembly
87
Air Sensor Assembly Replacement
88
Replacement of Force Sensing Resistor (FSR) Devices for Tube Misloading Sensors
89
Replacement of Pump Motor
90
Replacement of Safety/Slide Clamp Assembly
93
Figure 8-3 Location of Yellow or White Dot
94
Spring Retainer Removal
95
Spring Retainer Installation
95
Replacement of Back Plate
96
Replacement of Battery
97
Replacement of Main Power Fuse
97
Replacement of Power Supply Board
98
Replacement of CPU Board
98
Replacement of Display Board
99
Replacement of Sensor Board
99
Replacement of Audible Alarm/Alert Board
100
Replacement of Backup Audible Alarm/Alert Board
100
Replacement of Terminal Board
101
Replacement of Power Transformer
101
Replacement of PANEL LOCK Switch
102
Replacement of Lithium Backup Battery
102
Tube Guide Shim Installation
103
LCD Cushion Installation
104
Figure 8-4 Adhesive Application
104
Figure 8-5 Pressure Application Points
104
Figure 8-6 LCD Cushion Placement (Inside View)
105
Software Installation
106
Routing of Internal Wiring
107
Pole Clamp Tightening Instructions
108
Figure 8-7 Wiring Routing
108
Chapter 9 Calibration
111
Overview
111
DC Line Voltage Calibration
111
Calibration of Output Current Limit by VR2
113
Figure 9-1 Calibration Equipment Setup
113
Calibration of Output Current Limit by VR1
114
Safety Slide Clamp Mechanical Calibration
114
Figure 9-2 Safety Slide Clamp Adjustment
115
Air Sensor Calibration
116
Downstream Occlusion Sensor Calibration
118
Upstream Occlusion Sensor Calibration
120
Slide Clamp Sensor Calibration
121
Verifying Calibration Values
123
Table 9-1 Acceptable Calibration Ranges
123
Automatic Test Mode 1: Calibration Mode 1
124
Automatic Test Mode 2: Calibration Mode 2
125
Slide Shaft Sensor Calibration
127
A/D Converter Reference Voltage Calibration
128
Chapter 10 Operational Checkout
129
Overview
129
Exterior Inspection
130
Administration Set Preparation
130
Self Test
131
Door Open Alarm Test
133
Slide Clamp Mechanism Test
133
Air Alarm Test
135
FSR Check
136
Downstream Occlusion Testing
137
Upstream Occlusion Testing
137
Battery Check
138
Panel Lock Test
138
Free Flow Prevention Test
139
Electrical Safety Tests
139
Ground Impedance
139
Current Leakage
139
Accuracy Tests
140
Measurement by Volume Per Time
140
Measurement Incorporating VTBI Option
140
One-Hour Accuracy Test
141
Chapter 11 Illustrated Parts Breakdown
143
Figure 11-1 Front Housing Assembly (F049990010) - Front View
144
Table 11-1 Parts List - Front Housing Assembly (F049990010)
144
Table 11-2 Parts List - Front Housing Assembly (F049990010)
144
Figure 11-2 Front Housing Assembly (F049990010) - Rear View
146
Table 11-3 Parts List - Rear Housing Assembly
147
Figure 11-3 Rear Housing Assembly, Internal
148
Table 11-4 Parts List - Rear Housing Assembly
149
Figure 11-4 Rear Housing Assembly, External
151
Table 11-5 Parts List - Pump Head Door Assembly (F049120021)
152
Figure 11-5 Pump Head Door Assembly (F049120021)
154
Table 11-6 Parts List - Pump Base Plate Assembly
155
Table 11-7 Parts List - Pump Base Plate Assembly
155
Figure 11-6 Pump Base Plate Assembly
156
Figure 11-7 Pump Base Plate Assembly
158
Table 11-8 Parts List - Pump Base Plate Assembly with Pump Mechanism
159
Figure 11-8 Pump Base Plate Assembly
161
Table 11-9 Parts List - Safety/Slide Clamp Assembly
162
Figure 11-9 Safety/Slide Clamp Assembly (CCRA1006.A)
164
Figure 11-10 Display PCB (CPWBN104.A)
165
Figure 11-11 Power Supply PCB (RDENC100.D)
166
Figure 11-12 CPU PCB (CPWBX104.A)
167
Table 11-10 Sensor PCB
168
Figure 11-13 Sensor PCB (CPWBX104.B)
169
Figure 11-14 Terminal PCB (CPWBN104.B)
170
Figure 11-15 Backup Audible Alarm PCB Assembly (CPWBN104.C)
170
Figure 11-16 Audible Alarm PCB Assembly (CPWBN105.A)
170
Table 11-11 Parts List for Accessories and Options
171
Table 11-12 Parts List for Packaging Materials
171
Overview
173
Chapter 12 Theory of Operation
173
CPU System
173
Cpus
173
Programmable Timer Module (PTM)
174
Watchdog Function
174
I/O Controllers
175
Multiplexer
175
Universal Pulse Processor
175
Communication Controller
176
Air Sensor Circuit
176
Occlusion Sensors
176
Tube Misloading Detector
177
Slide Clamp Detector
177
Battery Low Alert/Alarm Detector
178
Interlock Switch
178
Panel Lock Circuit
178
Keypad
178
Displays
178
Motor Driver
179
Motor Rotation Detectors
179
DC Power Supply and Power Control Circuit
179
Chapter 13 Diagrams
181
Overview
182
Figure 13-1 System Block Diagram
183
Figure 13-2 Rear Housing Wiring Diagram
184
Figure 13-3 Front Housing Wiring Diagram
185
Figure 13-4 CPU Board Block Diagram
186
Figure 13-5 Address Decoder for 60K ROM Area (Part of CPU Board)
187
Figure 13-6 Master CPU Block (Part of CPU Board)
188
Figure 13-7 Slave CPU Block (Part of CPU Board)
189
Figure 13-8 UPP, RTC, and SRAM Block (Part of CPU Board)
190
Figure 13-9 Alarm Control Circuit (Part of CPU Board)
191
Figure 13-10 Slave RAM and PTM (Part of CPU Board)
192
Figure 13-11 Additional CPU Circuitry
193
Figure 13-12 Sensor Board Block Diagram
194
Figure 13-13 Power Supply Control Block (Part of Sensor Board)
195
Figure 13-14 Occlusion Sensing Block (Part of Sensor Board)
196
Figure 13-15 Motor Control Block (Part of Sensor Board)
197
Figure 13-16 PPI Block #1 (LCD, Keys) (Part of Sensor Board)
198
Figure 13-17 PPI Block #2 (Part of Sensor Board)
199
Figure 13-18 Serial Communication Block (Part of Sensor Board)
200
Figure 13-19 Additional Sensor Board Circuitry
201
Figure 13-20 Display Board
202
Figure 13-21 LCD Drivers (Part of Display Board)
203
Figure 13-22 Liquid Crystal Displays (Part of Display Board)
204
Figure 13-23 LED Lamps (Part of Display Board)
205
Figure 13-24 Audible Alarm Board
206
Figure 13-25 Backup Buzzer Board
207
Figure 13-26 Terminal Board
208
Figure 13-27 Accessories
209
Figure 13-28 Pumphead Sensors
210
Figure 13-29 Front Panel Key Assignments
211
Figure 13-30 Power Supply
212
Appendix A Operational Checkout Data Sheet
213
Appendix B Calibration Verification Data Sheet
217
Appendix C Configuration Options Data Sheet
219
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baxter Flo-Gard 6201 Specifications
General
Brand
baxter
Model
Flo-Gard 6201
Category
Water Pump
Language
English
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