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baxter Flo-Gard 6301 Service Manual

baxter Flo-Gard 6301
252 pages
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P
U
S
H
PUMP
1
ON
OFF
CHARGE
STOP
PUMP
2
ON
OFF
CHARGE
STOP
1 2 3
4 5 6
7 8 9
.
0
CLR
SEC
RATE
SEC
VTBI
SEC
START
PRI
RATE
PRI
VTBI
PRI
START
OPTIONS
DUAL CHANNEL VOLUMETRIC INFUSION PUMP
Flo-Gard 6301
R
COMPUTER
CONTROL
MONITOR
- +
SILENCE
TIME
CLEAR
TOT VOL
TOT VOL
STATUS
NEXT
BACK
LIGHT
ALARM PUMPING ALERT
ALARMPUMPINGALERT
P
U
S
H
TO ENSURE
PROPER SET
LOADING:
07-26-26-932
· Load tubing
from bottom
to top.
· Ensure tubing
is pulled taut
in tubing guide
channel.
· After starting
infusion, watch
drip chamber
for at least
10 drops.
TO ENSURE
PROPER SET
LOADING:
07-26-26-932
· Load tubing
from bottom
to top.
· Ensure tubing
is pulled taut
in tubing guide
channel.
· After starting
infusion, watch
drip chamber
for at least
10 drops.
PUMP
1
PUMP
2
Service Manual Chapter 1
Flo-Gard 6301
Dual Channel Volumetric
Infusion Pump
Product Code: 2M8064
Prior to servicing these pumps, read this manual and the pump’s Operator’s
Manual carefully to fully understand the pump’s functionality and to ensure
safe and proper servicing.
07-19-B1-729

Table of Contents

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baxter Flo-Gard 6301 Specifications

General IconGeneral
TypeVolumetric Infusion Pump
Accuracy±5%
KVO Rate1 mL/hr
Delivery Rate Range0.1 to 999 mL/hr
VTBI Range0.1 to 9999 mL

Summary

Service Manual Flo-Gard 6301 Dual Channel Volumetric Infusion Pump

Warnings and Disclaimers

General Safety Warnings

Risks, repair by authorized personnel, use of Baxter parts, battery precautions.

Safety Summary

General Safety Precautions

Warnings and cautions related to personal safety are summarized in this section.

Warranty and Service Information

Controls and Indicators

Front Controls and Indicators

Describes front panel controls and indicators for Pump 1 and Pump 2.

Battery Charging and Testing

Modifying Configuration Settings

Chapter 6 Routine Maintenance

Battery Charging and Preventive Maintenance

Chapter 7 Troubleshooting

Maintenance Flowchart

Troubleshooting Procedures

Understanding Alarms

Brief descriptions of built-in safety features and alarm conditions.

Alerts and Their Causes

Alert Messages

Lists various alerts, their associated LEDs, flow status, and possible causes.

Failure Identification and Test Modes

Failure Identification Codes

Specific errors represented by two-digit codes, stored in memory for troubleshooting.

Automatic Test Modes Overview

Ten automatic test modes for troubleshooting and manufacturing.

Automatic Test Modes

Failure Identification Code Troubleshooting

Troubleshooting Chart

Electrical Issues Troubleshooting

Addresses symptoms related to LCD, backlight, LEDs, and audible alarms.

Occlusion and Panel Lock Issues

Addresses occlusion alarms, panel lock, door open alarms, and pump noise.

Safety Clamp and Free Flow Issues

Addresses safety clamp, free flow, and slide clamp issues.

Slide Clamp and Air Alarm Issues

Addresses INSERT SLIDECLAMP and AIR alarm issues.

Inaccurate Delivery and Operational Issues

Addresses accuracy issues and problems with front panel keys and audible tones.

Chapter 8 Removal/Replacement Procedures

Maintenance Preparation Steps

Torque Specifications

Disassembly and Reassembly Procedures

Separation of Front and Rear Housings

Separation of Printed Circuit Boards

Replacement of Front Panel Film

Replacement of Pump Head Door Cover

Component Replacements

Replacement of Pump Head Assembly

Replacement of Upstream Occlusion Sensor

Upstream Occlusion Sensor Removal and Installation

Procedures for removing and installing the upstream occlusion sensor.

Sensor Replacements

Downstream Occlusion Sensor Replacement

Procedures for removing and installing the downstream occlusion sensor.

Air Sensor Assembly Replacement

Steps for replacing the air sensor assembly.

Replacement of Tube Misloading Sensors

Motor and Safety/Slide Clamp Replacements

Replacement of Back Plate

Replacement of Battery

PCB Replacements

CPU Board Replacement

Steps for removing and replacing the CPU board.

Display Board Replacement

Procedures for removing and replacing the display board.

Alarm Board Replacements

Terminal Board and Power Transformer Replacements

Panel Lock Switch and Lithium Backup Battery Replacements

Software Installation

Chapter 9 Calibration

DC Line Voltage Calibration

Verifying DC Line Voltages

Steps to verify various DC voltages and signals without pump disassembly.

Calibrating Output Current Limit by VR2

Procedure to adjust VR2 to set the output current limit.

Output Current Limit and Safety Slide Clamp Calibration

Calibrating Output Current Limit by VR1

Procedure to adjust VR1 for the output current limit.

Safety Slide Clamp Mechanical Calibration

Procedure to mechanically calibrate the safety slide clamp.

Air Sensor Calibration

Air Sensor Calibration Procedure

Steps for calibrating the air sensor, including tubing modifications.

Occlusion Sensor Calibration

Downstream Occlusion Sensor Calibration

Procedure to calibrate the downstream occlusion sensor.

Upstream Occlusion Sensor Calibration

Upstream Occlusion Sensor Calibration Procedure

Steps for calibrating the upstream occlusion sensor.

Slide Clamp Sensor Calibration

Slide Clamp Sensor Calibration Procedure

Procedure to calibrate the slide clamp sensor.

Verifying Calibration Values

Automatic Test Mode 1: Calibration Mode 1

Calibration Mode 1 Procedure

Checks upstream/downstream occlusion sensors and DC voltages.

Automatic Test Mode 2: Calibration Mode 2

Calibration Mode 2 Procedure

Checks air sensor and tube misloading sensor outputs.

Chapter 10 Operational Checkout

Operational Checkout Procedures

Operational Checkout Tests

Self Test Procedure

Steps to run the pump's self-test and verify indications.

Door Open Alarm Test

Verifies the door open alarm functionality and volume control.

Slide Clamp Mechanism Test

Verifies the proper functioning of the slide clamp mechanism.

Free Flow Prevention Test

Verifies that no more than 0.5 mL of fluid flows in 60 seconds.

Air Alarm Test

Air Detection Verification

Tests the pump's ability to detect air bubbles of specified volumes.

FSR Check

Verifying FSR Operation

Checks Force Sensing Resistor (FSR) values under different conditions.

Occlusion Testing

Downstream Occlusion Testing

Ensures proper operation of the downstream occlusion sensor.

Upstream Occlusion Testing

Ensures proper performance of the upstream occlusion sensor.

Electrical Safety Tests

Accuracy Tests Overview

Outlines tests for pump accuracy, including one-hour test.

Accuracy Tests

One-Hour Accuracy Test

One-Hour Accuracy Test Procedure

Tests pump accuracy by measuring volume delivered over one hour.

CPU System Components

Air Sensor Circuit Operation

Describes the ultrasonic principle of air detection.

Occlusion Sensors Overview

Introduces the downstream and upstream occlusion sensors.

Theory of Operation - System Components

Occlusion Sensors and Detectors

DC Power Supply and Power Control

DC Power Supply Circuit

Details the switching-type DC power supply and its features.

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