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Flo-Gard 6301
baxter Flo-Gard 6301 Service Manual
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P
U
S
H
PUMP
1
ON
OFF
CHARGE
STOP
PUMP
2
ON
OFF
CHARGE
STOP
1
2
3
4
5
6
7
8
9
.
0
CL
R
SE
C
R
A
T
E
SE
C
VT
BI
SEC
ST
ART
PRI
R
A
T
E
P
RI
VT
BI
PRI
ST
ART
OPTIONS
DUAL CHANNEL
VOLUMETRIC INFUSION PUMP
Flo-Gard
6301
R
COMPUTER
CONTROL
MONITOR
- +
SILENCE
TIME
CLEAR
TOT VOL
TOT VOL
ST
ATUS
NEXT
BACK
LIGHT
ALARM
PUMPING
ALERT
ALARM
PUMPING
ALERT
P
U
S
H
TO ENSURE
PROPER SET
LOADING:
07-26-26-932
· Load tubing
from bottom
to top.
· Ensure tubing
is pulled taut
in tubing guide
channel.
· After starting
infusion, watch
drip chamber
for at least
10 drops.
TO ENSURE
PROPER SET
LOADING:
07-26-26-932
· Load tubing
from bottom
to top.
· Ensure tubing
is pulled taut
in tubing guide
channel.
· After starting
infusion, watch
drip chamber
for at least
10 drops.
PUMP
1
PUMP
2
Service Manual
Chapter
1
Flo-Gard 6301
Dual Cha
nne
l Volu
metr
ic
Infusion Pump
Produc
t Code
: 2M8064
Prior t
o servici
ng these
pumps, read this
manual and t
he pump’
s Operator’
s
Manual car
efully t
o fully under
stand th
e pump’
s functiona
lity and
to ensure
safe and
proper se
rvicing.
07-19-B
1-729
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 4 Accessories and Options
14
Chapter 1 Introduction
15
Overview
15
Safety Summary
16
Warranty Information
18
Service Information
18
General Information
19
Chapter 2 Description
21
Overview
21
Technical Specifications
21
Controls and Indicators
22
Front Controls and Indicators
23
Figure 2-1 Front View of Pump
25
Interior Controls and Indicators
26
Figure 2-2 Pump with Door Open
27
Rear Controls and Indicators
28
Figure 2-3 Rear View of Pump
29
Chapter 3 Preparation for Use
31
Overview
31
Unpacking Instructions
31
Factory Testing
31
Charging the Batteries
32
Testing New and Recently Serviced Pumps
32
Nurse Call
33
Administration Sets
33
Accessories and Options
35
Nurse Call
35
Figure 4-1 Nurse Call Cable Wiring
35
Configuration Option Feature
37
Overview
37
Reviewing the Configuration Option Settings
37
Modifying the Configuration Option Settings
38
Table 5-1 Configurable Settings
38
Chapter 6 Routine Maintenance
43
Overview
43
Cleaning
43
Table 6-1 Recommended Cleaning Solutions
44
Battery Charging
45
Preventive Maintenance
45
Table 6-2 Preventive Maintenance Procedures
45
Chapter 7 Troubleshooting
47
Overview
47
Maintenance Flowchart
48
Figure 7-1 Maintenance Flowchart
48
Determing the Software Version
49
Alarms
49
Table 7-1 Alarm Messages
50
Alerts
51
Table 7-2 Alert Messages
52
Failure Identification Codes
53
Automatic Test Modes
53
Automatic Test Mode 3: Manufacturing Test Mode
54
Automatic Test Mode 4: Aging Mode
55
Automatic Test Mode 5: Display Check Mode
55
Automatic Test Mode 6: Time Information Display Mode
55
Automatic Test Mode 7: Pumping Sensor Monitoring Mode
56
Automatic Test Mode 8: Air Sensor Test Mode
56
Automatic Test Mode 9: Elapsed Time Test Mode
56
Automatic Test Mode 0: Downstream Occlusion Test Mode
56
Failure Identification Code Troubleshooting Table
57
Table 7-3 Failure Identification Codes
57
Troubleshooting Chart
65
Chapter 8 Removal/Replacement Procedures
75
Overview
75
Preparation for Maintenance
75
Tools and Test Equipment
75
Recording the Configuration Option Settings
76
Torque Specifications
77
Table 8-1 Torque Specifications
77
Disassembly/Reassembly
78
Separation of Front and Rear Housings
79
Separation of Printed Circuit Boards
81
Replacement of Front Panel Film
82
Replacement of Pump Head Door Cover
83
Replacement of Pump Door Latch
84
Figure 8-1 Door Information Label Location
84
Replacement of the Pump Door or Pump Door Assembly
85
Replacement of Door Latch Pin
85
Replacement of Pump Head Assembly
86
Replacement of Upstream Occlusion Sensor
87
Replacement of Downstream Occlusion Sensor Assembly
88
Air Sensor Assembly Replacement
88
Replacement of Force Sensing Resistor (FSR) Devices for Tube Misloading Sensors
89
Replacement of Pump Motor
91
Replacement of Safety/Slide Clamp Assembly
93
Figure 8-2 Location of Yellow or White Dot
95
Spring Retainer Removal
96
Spring Retainer Installation
96
Replacement of Back Plate
97
Replacement of Battery
98
Replacement of Main Power Fuse
99
Replacement of Power Supply Board
99
Replacement of CPU Board
100
Replacement of Display Board
100
Replacement of Audible Alarm/Alert Board
101
Replacement of Backup Audible Alarm/Alert Board
101
Replacement of Terminal Board
102
Replacement of Power Transformer
102
Replacement of PANEL LOCK Switch
103
Replacement of Lithium Backup Battery
103
Tube Guide Shim Installation
104
Figure 8-3 Adhesive Application
105
Figure 8-4 Pressure Application Points
105
LCD Cushion Installation
106
Figure 8-5 LCD Cushion Placement (Inside View)
106
Software Installation
107
Pole Clamp Tightening Instructions
108
Chapter 9 Calibration
111
Overview
111
DC Line Voltage Calibration
112
Calibration of Output Current Limit by VR2
113
Figure 9-1 Calibration Equipment Setup
113
Calibration of Output Current Limit by VR1
114
Safety Slide Clamp Mechanical Calibration
114
Figure 9-2 Safety Slide Clamp Adjustment
115
Air Sensor Calibration
116
Downstream Occlusion Sensor Calibration
118
Upstream Occlusion Sensor Calibration
120
Slide Clamp Sensor Calibration
121
Verifying Calibration Values
123
Table 9-1 Acceptable Calibration Ranges
123
Automatic Test Mode 1: Calibration Mode 1
124
Automatic Test Mode 2: Calibration Mode 2
126
Slide Shaft Sensor Calibration
128
A/D Converter Reference Voltage Calibration
128
Chapter 10 Operational Checkout
129
Overview
129
Exterior Inspection
130
Administration Set Preparation
130
Self Test
131
Door Open Alarm Test
133
Slide Clamp Mechanism Test
133
Air Alarm Test
135
FSR Check
136
Downstream Occlusion Testing
138
Upstream Occlusion Testing
138
Battery Check
139
Panel Lock Test
139
Free Flow Prevention Test
139
Electrical Safety Tests
140
Ground Impedance
140
Current Leakage
140
Accuracy Tests
140
Measurement by Volume Per Time
141
Measurement Incorporating VTBI Option
141
One-Hour Accuracy Test
142
Chapter 11 Illustrated Parts Breakdown
143
Figure 11-1 Front Housing Assembly (F059990006) - Front View
144
Table 11-1 Parts List - Front Housing Assembly (F059990006)
144
Table 11-2 Parts List - Front Housing Assembly (F059990006)
145
Figure 11-2 Front Housing Assembly (F059990006) - Rear View, Internal
146
Table 11-3 Parts List - Rear Housing Assembly
147
Figure 11-3 Rear Housing Assembly, Internal
148
Table 11-4 Parts List - Rear Housing Assembly
149
Figure 11-4 Rear Housing Assembly, External
151
Table 11-5 Parts List - Pump Head 1 Door Assembly (F059120016)
152
Figure 11-5 Pump Head 1 Door Assembly (F059120016)
153
Table 11-6 Parts List - Pump 1 Base Plate Assembly
154
Figure 11-6 Pump 1 Base Plate Assembly with Tube Misloading Detectors
155
Table 11-7 Parts List - Pump 1 Base Plate Assembly - Rear
156
Figure 11-7 Pump 1 Base Plate Assembly - Rear
157
Table 11-8 Parts List - Pump Base Plate Assembly
158
Figure 11-8 Pump 1 Base Plate Assembly W/ Pump Mechanism
161
Table 11-9 Parts List - Safety/Slide Clamp Assembly 1
163
Figure 11-9 Safety/Slide Clamp Assembly 1 (CCRA1005.A)
164
Table 11-10 Parts List - Pump Head 2 Door Assembly (F049120021)
165
Figure 11-10 Pump Head 2 Door Assembly (F049120021)
167
Table 11-11 Parts List - Pump Head 2 Base Plate Assembly
168
Figure 11-11 Pump 2 Base Plate with Tube Misloading Detectors
169
Table 11-12 Pump 2 Base Plate Assembly
170
Figure 11-12 Pump 2 Base Plate Assembly
171
Table 11-13 Parts List - Pump 2 Base Plate Assembly with Pump Mechanism
172
Figure 11-13 Pump 2 Base Plate Assembly W/ Pump Mechanism
175
Table 11-14 Parts List - Safety/Slide Clamp Assembly 2
177
Figure 11-14 Safety/Slide Clamp Assembly 2 (CCRA1006.A)
178
Table 11-15 Power Supply PCB (RDENC100.E)
179
Figure 11-15 Power Supply PCB (RDENC100.E)
180
Figure 11-16 Display PCB (CPWBN105.D) - Component Side
181
Figure 11-17 Display PCB (CPWBN105.D) - Solder Side
182
Table 11-16 CPU PCB (CPWBX105.A)
183
Figure 11-18 CPU PCB (CPWBX105.A) - Component Side
184
Figure 11-19 CPU PCB (CPWBX105.A) - Solder Side
185
Figure 11-20 Terminal PCB (CPWBN104.B)
186
Figure 11-21 Backup Audible Alarm PCB Assembly (CPWBN104.C)
186
Figure 11-22 Audible Alarm PCB Assembly (CPWBN105.A)
186
Table 11-17 Parts List for Packaging Materials
187
Overview
189
Chapter 12 Theory of Operation
189
CPU System
189
Cpus
189
Programmable Timer Module (PTM)
190
Watchdog Function
190
I/O Controllers
191
Multiplexer
191
Universal Pulse Processor
191
Communication Controller
192
Air Sensor Circuit
192
Occlusion Sensors
192
Tube Misloading Detectors
193
Slide Clamp Detectors
193
Battery Low Alert/Alarm Detector
194
Interlock Switch
194
Panel Lock Circuit
194
Keypad
194
Displays
195
Motor Drivers
195
Motor Rotation Detectors
195
DC Power Supply and Power Control Circuit
196
Chapter 13 Diagrams
199
Overview
199
Figure 13-1 System Block Diagram
201
Figure 13-2 Rear Housing Wiring Diagram
202
Figure 13-3 Front Housing Wiring Diagram
203
Figure 13-4 CPU Board Block Diagram
204
Figure 13-5 Power Supply Section
205
Figure 13-6 DC Power Supply
206
Figure 13-7 Power Supply Control - Hybrid Circuit
207
Figure 13-8 Power Supply Control - Hybrid Circuit
208
Figure 13-9 Master CPU Block Diagram
209
Figure 13-10 Master CPU Schematic
210
Figure 13-11 UPP, RTC, and SRAM Block (Part of CPU Board)
211
Figure 13-12 Alarm Control Circuit
212
Figure 13-13 Address Decoder
213
Figure 13-14 Serial Communication Block
214
Figure 13-15 Slave CPU Block Diagram
215
Figure 13-16 Slave CPU Schematic
216
Figure 13-17 Slave RAM and Programmable Timer Module
217
Figure 13-20 CPU PCB (Sensor Block)
220
Figure 13-21 PPI Block #1
221
Figure 13-22 PPI Block #2
222
Figure 13-23 Occlusion Sensing Block
223
Figure 13-24 Air Sensing Block
224
Figure 13-25 Misload and Slide Clamp Sensors
225
Figure 13-26 Display PCB
226
Figure 13-31 LED Lamps
231
Figure 13-32 Audible Alarm PCB
232
Figure 13-33 Backup Buzzer PCB
233
Figure 13-34 Terminal PCB
234
Figure 13-35 Accessories
235
Figure 13-38 Front Panel Key Assignments
238
Appendix A Operational Checkout Data Sheet
239
Appendix B Calibration Verification Data Sheet
245
Appendix C Configuration Options Data Sheet
249
Appendix D Multiple Key Combinations
249
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Operator's Manual
48 pages
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baxter Flo-Gard 6301 Specifications
General
Type
Volumetric Infusion Pump
Accuracy
±5%
KVO Rate
1 mL/hr
Delivery Rate Range
0.1 to 999 mL/hr
VTBI Range
0.1 to 9999 mL
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