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Bosch Rexroth IPC - User Manual

Bosch Rexroth IPC
99 pages
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Antriebs- und Steuerungstechnik
IPC / IPC300
Connectivity Manual
Industrial PC
104
Edition

Table of Contents

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Summary

Safety Instructions

Standard Operation

Manual provides information for proper product use, covering functional options and scenarios.

Qualified Personnel

Manual is designed for trained personnel requiring specific knowledge of configuration and startup.

Safety Markings on Components

Identifies danger symbols: High voltage, Corrosive battery acid, ESD, and disconnection requirements.

Safety Instructions in this Manual

Explains symbols for DANGEROUS ELECTRICAL VOLTAGE, DANGER, CAUTION, and special interest items.

Product Safety Instructions

Addresses hazards from ineffective Emergency-STOP devices and unauthorized product modifications.

ESD Protective Measures

Details protective measures for electrostatically sensitive devices (ESDs) like training and handling.

Documentation and Trademarks

Lists available documentation, part numbers, drive letter conventions, and software trademarks.

IPC System Overview

Versions

Describes the two equipment versions: 230/115 VAC and 24 VDC, detailing their power supply compatibility.

Specifications

Provides detailed specifications for IPC and IPC300, covering processor, memory, storage, interfaces, and dimensions.

Expansion Slots

Details the availability of PCI and ISA bus expansion slots, with a caution for non-approved cards.

Operating Conditions

Specifies storage and ambient temperatures, humidity, atmosphere, protection categories, and vibration resistance.

Standards Compatibility

Lists the various standards and directives that the IPC/IPC300 system components comply with.

Security Functions

Temperature Monitoring Function

Monitors internal housing temperature, triggering warnings at 50°C and shutdown at 65°C.

Uninterruptible Power Supply (UPS)

Explains UPS activation during power failures or high temperatures for safe shutdown.

UPS: Voltage Drop Handling

Details how the system handles voltage drops between 800 ms and 60 seconds for safe shutdown.

UPS Program Functions

Describes the UPS program's role in controlling UPS, battery pack, and temperature monitoring.

Configuring UPSplus (Windows95)

Instructions for starting, stopping, hiding, exiting, and using the simple operating menu for UPSplus.

Configuring UPSNT for IPC

Details the configuration dialog for UPSNT, covering COM Port, Shutdown Parameter, and Advanced Controls.

UPSNT: Advanced Controls

Explains options like Enable Accu Test for battery testing and Enable Temp Control for temperature monitoring.

Configuring UPSNT (WindowsNT)

Covers operation requiring Administrator privileges and managing the UPSNT service.

Configuring UPSNT for IPC300

Details configuring the UPSNT program for IPC300 via the control panel and NT service.

UPSNT: Startup Battery Test

Explains enabling battery tests on restart and handling of errors and temperature warnings.

Installation

Installation Hazards

Warns about hazardous conditions from pollutants and the need for filter servicing.

Installed Positions and Clearances

Provides guidelines for installed positions, clearances, and ventilation requirements for IPC/IPC300.

IPC;IPC300 Dimensioned Drawings

Presents detailed drawings showing the physical dimensions and connector layouts for the IPC.

Mounting in Frame

Instructions for installing the IPC/IPC300 into a 19-inch mounting frame.

Electrical Connections

Electrical Connection Safety

Emphasizes that connections must be made only while the system is switched off.

Protective Earth and Screening

Details critical requirements for protective earth conductors and screening for system integrity.

Interference Suppression

Covers measures to suppress interference and EMC issues for operational safety.

24 VDC Power Supply

Explains the 24 VDC power connection, including terminal assignment and fuse requirements.

24 VDC Power Connection Diagrams

Provides wiring diagrams showing power connections for IPC and IPC300 24VDC versions.

230;115 VAC Power Supply

Details the 230/115 VAC power connection, Overvoltage Category II, and transformer use.

230 VAC Power Connection Diagram

Illustrates the 230 VAC mains connection via a separation transformer.

230;115 VAC Connection Diagrams

Presents wiring diagrams for 230/115 VAC power connections for IPC and IPC300.

Interfaces, Ports & Connectors

Overview of Interfaces

Lists installed IPC connector types, their physical connectors, and mating connectors.

Port and Connector Layout

Shows the layout of connectors on IPC and IPC300 front panels, including DIP switches.

COM1-COM4 Serial Ports

Details serial ports, including pin assignments for COM1 and general information.

COM2: Touch Screen and RS-422;485

Describes COM2's assignment for touch screen or RS-422/485 service.

X57: RS-485;422 Configuration

Explains the X57 port as RS-485/422 and its configuration via S3 DIP switch.

COM3: Freely Assignable Serial Port

Details the COM3 serial port, which is freely assignable.

COM4: UPS Logic Serial Port

Describes the COM4 serial port, assigned to UPS logic.

USB Interface Status

Notes that the USB interface is currently not supported for USB functions.

COM Port Settings

Information on setting communication parameters for COM ports via Control Panel and BIOS.

LPT1 Parallel Port

Details the LPT1 parallel port for printers/scanners, including modes SPP, EPP, and ECP.

Ethernet Connection

Describes the Ethernet connection for network communication and its driver configuration.

Display Interfaces: BF2 xxT LVDS

Covers LVDS video transmission for BF2xxT panels, designed for longer, interference-free routes.

S3 DIP Switch for Resolution

Explains how to select display resolutions for IPC using the S3 DIP switch.

Display Interfaces: BF3 xxT Gigabit

Details the Gigabit interface for BF3xxT panels, handling video and touch screen controller signals.

Setting Screen Resolution (BF3 xxT)

Guide to selecting display resolutions for BF3xxT panels using the S1 DIP switch.

External CRT Monitor (VGA)

Describes the VGA port for external monitors, allowing parallel operation with the operator panel.

VGA Mode Settings and DIP Switches

Explains VGA modes, resolutions, and how to bypass settings using DIP switches.

X11 Power Supply Connection

Details the X11 connection for power, backlight, and mouse/keyboard signals to the control panel.

Keyboard Connector

Describes the PS/2 mini DIN keyboard connector and necessary adapter information.

Mouse Port

Details the PS/2 mouse port and relevant BIOS settings for mouse support.

LED Display

LED Functions and RESET Pushbutton

Explains the functions of the five LEDs and the RESET pushbutton on the unit's backside.

Maintenance and Replacement

Maintenance Schedule

Outlines tasks for yearly maintenance: checking connections, fans, filters, batteries, and data backup.

Fuse Protection

Details the replaceable power supply fuses for 24 VDC and 230 VAC, and their accessibility.

Replacing the Hard Disk

Provides a step-by-step procedure for replacing the hard disk, including BIOS configuration.

Replacing the CD-ROM Drive

Details the procedure for safely removing and replacing the CD-ROM drive.

Replacing the 3.5 Floppy Disk

Outlines the procedure for replacing the 3.5" floppy disk drive.

Replacing the Battery Pack

Covers conditions for battery replacement and the relationship between charging cycles and ambient temperature.

Expansion Cards: Installation

Describes how to install expansion cards, including precautions for combination slots.

BIOS Settings for IPC

Details PCI and ISA slot IRQ and DMA settings within the IPC's BIOS.

BIOS Settings for IPC300

Details PCI and ISA slot IRQ and UMB settings within the IPC300's BIOS.

Software

BIOS Software

Lists the licensed BIOS software versions for the IPC and IPC300.

Operating System and Utilities

Specifies the operating systems and UPS utility programs available for IPC and IPC300.

Application Software: Bosch PCL

Describes the Bosch PCL software PLC, its components, and interconnection capabilities.

Application Software: Typ3 osa

Explains the use of Typ3 osa software with control panels as an operating terminal via Ethernet.

Application Software: MADAP Studio

Details MADAP Studio's function as a visual display terminal for automatic system diagnostics.

Order Numbers

IPC;IPC300 Order Numbers

Reference to the price list for order numbers of basic units, operating systems, and components.

Accessories

Lists available accessories, such as connecting cables, with their respective order numbers.

Spare Parts

Provides a list of spare parts like fuses, battery packs, drives, and RAM modules with order numbers.

Appendix

Abbreviations

A glossary of abbreviations used throughout the manual.

Index

An alphabetical index of topics covered in the manual for easy reference.

Bosch Rexroth IPC Specifications

General IconGeneral
BrandBosch Rexroth
ModelIPC
CategoryIndustrial PC
LanguageEnglish

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