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Rexroth IndraDrive HMV
Bosch Rexroth IndraDrive HMV - User Manual
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Rexroth IndraDrive
Supply Units and
Power Sections
R911318790
Edition 02
Project
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Manual
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Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Introduction
11
About this Documentation
11
Reference Documentations
11
Overview
11
Your Feedback
13
2 Important Directions for Use
15
Appropriate Use
15
Introduction
15
Areas of Use and Application
15
Inappropriate Use
16
3 Safety Instructions for Electric Drives and Controls
17
Safety Instructions - General Information
17
Using the Safety Instructions and Passing Them on to Others
17
How to Employ the Safety Instructions
17
Explanation of Warning Symbols and Degrees of Hazard Seriousness
18
Hazards by Improper Use
19
Instructions with Regard to Specific Dangers
20
Protection against Contact with Electrical Parts and Housings
20
Protection against Electric Shock by Protective Extra-Low Voltage
21
Protection against Dangerous Movements
21
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
24
Protection against Contact with Hot Parts
24
Protection During Handling and Mounting
24
Battery Safety
25
Protection against Pressurized Systems
25
4 General Specifications of the Devices
27
Certifications
27
Transport and Storage
29
Transporting the Devices
29
Storing the Devices
29
Installation Conditions
29
Ambient and Operating Conditions
29
Mounting Position
31
Compatibility with Foreign Matters
31
Capacity Utilization
32
High-Voltage Test
33
Control Voltage Specification (24V Supply)
33
5 Power Sections for Converters - Indradrive C
37
Types
37
HCS02 Power Sections
37
Brief Description, Usage and Structure
37
Type Code and Identification
41
Type Code
41
Identification
43
Scope of Supply
44
Technical Data
44
Ambient and Operating Conditions
44
Mechanical System and Mounting
46
Basic Data Power Section HCS02
52
Exemplary Data for Applications
59
Connections and Interfaces
67
Overview
67
Description of the Connection Points
72
HCS03 Power Sections
72
Brief Description, Usage and Structure
72
Type Code and Identification
74
Type Code
74
Identification
76
Scope of Supply
76
Technical Data
77
Ambient and Operating Conditions
77
Mechanical System and Mounting
78
Basic Data Power Section HCS03
90
Exemplary Data for Applications
97
Connections and Interfaces
104
Overview
104
Description of the Connection Points
107
6 Power Sections for Inverters - Indradrive M
109
Overview of Types
109
HMS01 Power Sections
109
Brief Description, Usage and Structure
109
Type Code and Identification
111
Type Code
111
Identification
113
Scope of Supply
114
Technical Data
114
Ambient and Operating Conditions
114
Mechanical System and Mounting
116
Basic Data Power Section HMS01
127
Exemplary Data for Applications
133
Connections and Interfaces
143
Overview
143
HMS02 Power Sections
151
Brief Description, Usage and Structure
151
Type Code and Identification
153
Type Code
153
Identification
154
Scope of Supply
155
Technical Data
155
Ambient and Operating Conditions
155
Mechanical System and Mounting
156
Basic Data Power Section HMS02
160
Exemplary Data for Applications
163
Connections and Interfaces
168
Overview
168
Description of the Connection Points
171
HMD01 Power Sections
171
Brief Description, Usage and Structure
171
Type Code and Identification
172
Type Code
172
Identification
174
Scope of Supply
175
Technical Data
175
Ambient and Operating Conditions
175
Mechanical System and Mounting
176
Basic Data Power Section HMD01
181
Exemplary Data for Applications
184
Connections and Interfaces
190
Overview
190
Description of the Connection Points
192
7 Indradrive M Supply Units
193
Types
193
HMV01.1E Supply Units, Infeeding
193
Brief Description, Usage and Structure
193
Type Code and Identification
194
Type Code
194
Identification
196
Scope of Supply
196
Technical Data HMV01.1E
197
Ambient and Operating Conditions
197
Mechanical System and Mounting
198
Basic Data Supply Unit HMV01, Infeeding
200
Exemplary Data for Applications
205
Connections and Interfaces
209
Overview
209
Description of the Connection Points
212
HMV01.1R Supply Units, Regenerative
212
Brief Description, Usage and Structure
212
Type Code and Identification
213
Identification
215
Scope of Supply
215
Technical Data HMV01.1R
216
Ambient and Operating Conditions
216
Mechanical System and Mounting
217
Basic Data Supply Unit HMV01, Regenerative
220
Exemplary Data for Applications
223
Connections and Interfaces
227
Overall Connection Diagram HMV01.1R-W0018, -W0045, -W0065
227
Overall Connection Diagram HMV01.1R-W0120
228
Connection Diagram with HLB01.1D
229
Arrangement of the Connection Points
230
Description of the Connection Points
232
HMV02.1R Supply Units, Regenerative
232
Brief Description, Usage and Structure
232
Type Code and Identification
233
Type Code
233
Identification
235
Scope of Supply
235
Technical Data HMV02.1R
236
Ambient and Operating Conditions
236
Mechanical System and Mounting
237
Basic Data Supply Unit HMV02, Regenerative
239
Exemplary Data for Applications
243
Connections and Interfaces
247
Overview
247
Arrangement of the Connection Points
249
Description of the Connection Points
250
8 Functions and Electrical Connection Points
251
Overview of Functions, Power Sections and Supply Units
251
Electrical Connection Points - Overview
254
X1, Module Bus
256
X2, Serial Interface (RS232)
256
General Information
256
Connection Diagrams Serial Interface to PC
258
X3, Mains Connection
258
Important Notes
258
X3, Mains Connection HMV02.1R-W0015
260
X3, Mains Connection HCS02.1E-W0012, -W0028
260
X3, Mains Connection HCS02.1E-W0054, -W0070 and HCS03.1E-W0070
261
X3, Mains Connection HCS03.1E-W0100
261
X3, Mains Connection HCS03.1E-W0210
262
X3, Mains Connection HMV01.1E-W0120 and HMV01.1R-W0120
263
X5, Motor Connection
263
Important Notes
263
X5, Motor Connection HCS02.1E-W0012, -W0028 and HMS01.1N-W0020, -W0036 and HMD01.1N- W0012
265
X5, Motor Connection HCS02.1E-W0054, -W0070 and HCS03.1E-W0070 and HMS01.1N-W0054, -W0070 and HMS02.1N-W0054
266
X5, Motor Connection HMS01.1N-W0110
267
X5, Motor Connection HCS03.1E-W0100
267
X5, Motor Connection HCS03.1E-W0210
268
X5, Motor Connection HMS01.1N-W0350
269
X6, Motor Temperature Monitoring and Motor Holding Brake
269
Important Notes
269
Connection Point
272
X9, External Braking Resistor
273
Important Notes
273
X9, External Braking Resistor HCS02.1E-W0054, -W0070
273
X9, External Braking Resistor HCS03.1E-W0070
274
X13, Control Voltage (24V, 0V)
275
X13, Supply Blower Unit HAB01
277
X14, Mains Voltage Synchronization
279
Connection Point
279
Mains Synchronization HMV01
279
Mains Synchronization HMV02
280
X31, Messages Bb1, UD, WARN
281
X32, Mains Contactor Control and DC Bus Short Circuit
283
X33, Acknowledge Messages of Integrated Mains Contactor
285
X34, Contact for Controlling the External Mains Contactor
287
X40, Acknowledge Messages of External Mains Contactor
288
Terminal Block, 24V - 0V (24V Supply)
290
Terminal Block L+, L- (DC Bus Connection)
291
XS1, Shield Connection Control Lines
293
XS2, Shield Connection Motor Cable
293
Ground Connection
294
Connection Point of Equipment Grounding Conductor, HMV
294
Connection Point of Equipment Grounding Conductor, HMS, HMD
297
9 Touch Guard at Devices
301
Cutouts
301
Mounting
302
10 Operation and Diagnosis
303
Supply Units
303
Control Panel
303
Brief Description
303
Functional Description
303
Diagnostic Messages Displayed at Indradrive M Supply Units
307
HMV - Diagnostic Messages for Operating States and During the Initialization Phase
307
HMV - Diagnostic Warning Messages
308
HMV - Diagnostic Error Messages
308
HMV - Diagnostic Command Messages
310
Drive Controllers
311
Control Panel
311
Diagnostic Messages Displayed at Drive Controllers
311
11 Accessories
313
General Information
313
HAS01 Basic Accessories
313
Type Code
313
Brief Description
314
Usage
315
Assignment
315
Scope of Supply
316
Mounting the Parts "Bar" and "End Piece" of the Accessories HAS01
341
HAS02 Shield Connection
341
General Information
341
Type Code
342
Usage
342
Assignment of Accessory HAS02
342
Scope of Supply
343
Mounting the Accessory HAS02
358
General Information
358
HAS02.1-001 at HMS01.1N-W0054
359
HAS02.1-002 at HCS02.1E-W0054
360
HAS02.1-003 at HMS01.1N-W0210
361
HAS02.1-004 at HCS03.1E-W0070
362
HAS02.1-005 at HCS03.1E-W0100 / 150
363
HAS02.1-008 at HCS03.1E-W0210
364
HAS02.1-010 at HMS02.1N-W0028 / 54
364
HAS02.1-014 at HMS01.1N-W0350
365
Shield Connection of the Motor Cable Via Mains Filter
365
General Information
365
HAS02.1-006 with Motor Cable and Mains Filter
366
HAS02.1-007 with Power Supply Cable and Mains Filter
367
HAS02.1-009 with Power Supply Cable and Mains Filter
368
12 Environmental Protection and Disposal
369
Environmental Protection
369
Production Processes
369
Prohibited Substances
369
No Release of Hazardous Substances
369
Principal Components
369
Disposal
369
Return of Products
369
Packaging Materials
369
Recycling
370
13 Service and Support
371
Helpdesk
371
Service Hotline
371
Internet
371
Helpful Information
371
Index
373
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Bosch Rexroth IndraDrive HMV Specifications
General
Brand
Bosch
Model
Rexroth IndraDrive HMV
Category
Power Supply
Language
English
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