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Emerson 2000X aed
Branson Emerson 2000X aed - User Manual
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2000X aed
Actuator
Original Instructions
1019572 - REV. 03
O
p
e
r
a
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i
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g
M
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Branson Ultrasonics Corp.
120 P
ark Ridge Ro
ad
Brookfield, CT 06804
(203) 796-0400
http://www
.bran
sonultr
asonics.com
Branson Ultrasonic (Shanghai) Co., Ltd.
2
nd
Floor
, Building No
. 5
No 758, East Ron
g Le R
oad,
Song Ji
ang Indu
strial
Zon
e, S
hanghai, PRC,
201613
86-21-3781-9600
http://www
.bran
sonultras
onics.com
2
Table of Contents
Main Page
default chapter
5
Table of Contents
5
Chapter 1: Safety and Support
11
Safety Requirements and Warnings
12
Figure 1.1 Safety Label Shown on the Top of the 2000X Aed Actuator
13
Figure 1.2 Connector Label on the 2000X Aed Actuator
13
Figure 1.3 Caution Label on the 2000X Aed Actuator for the Factory Air Supply
13
Figure 1.4 Safety Labels on Front of the 2000X Aed Actuator
14
General Precautions
15
Table 1.1 Manufacturers of Protective Materials and Equipment
16
Figure 1.5 CE Mark
18
Warranty
19
How to Contact Branson
20
Returning Equipment for Repair
21
Table 1.2 Branson Contacts
22
Obtaining Replacement Parts
24
Disposing Obsolete Machines and Accessories
25
Chapter 2: Introduction to the 2000X Aed Actuator
27
Models Covered
28
Figure 2.1 Left Side View of the 2000X Aed Actuator
28
Figure 2.2 Left Side View of the 2000X Aed 15 Khz Actuator
29
Overview of this Model
30
Features of the System
31
Controls and Indicators
32
Welding Systems
33
Glossary
35
Chapter 3: Delivery and Handling
39
Shipping and Handling
40
Table 3.1 Environmental Specifications
40
Receiving
41
Table 3.2 Inspect the Actuator When It Is Delivered
41
Unpacking
42
Returning Equipment
43
Chapter 4: Installation and Setup
45
About Installation
46
Handling and Unpacking
47
Figure 4.1 Linear Encoder Is Sensitive; Do Not Handle It
47
Figure 4.2 Unpacking the Stand (Actuator on a Base); Left-Side View of Stand
48
Figure 4.3 Unpacking the Stand (Actuator on a Base) and Left-Side View of Stand of the 2000X Aed 15 Khz Actuator
49
Figure 4.4 Unpacking the Stand (Actuator on a Hub); Hub Shown Separately
50
Figure 4.5 Ultrasonic Converter (J-Type for Stand-Alone Use) and Booster
51
Take Inventory of Small Parts
52
Table 4.1 Small Parts Included (=X) with Power Supply And/Or Actuator Assemblies
52
Table 4.2 List of Cables
53
Installation Requirements
54
Figure 4.6 Power Supply Dimensional Drawing
54
Figure 4.7 2000X Actuator Dimensional Drawing
54
Figure 4.8 2000X Aed 15 Khz Actuator Dimensional Drawing
54
Table 4.3 Environmental Specifications
54
Table 4.4 Input Power Requirements
55
Table 4.5 Cubic Feet of Air Per Minute Per Inch of Stroke Length (each Direction)
56
Figure 4.9 Block Wiring Diagram
60
Installation Steps
62
Figure 4.10 Base Mounting Centers
63
Figure 4.11 Base Mounting Centers Dimensional Drawing for 2000X Aed 15 Khz Actuator
63
Figure 4.12 Mounting Bolt Pattern for the Hub (for Stand on Hub)
64
Figure 4.13 Rear View of Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations
66
Figure 4.14 Rear View of Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations for 2000X Aed 15 Khz Actuator
67
Figure 4.15 Connections on Rear of Power Supply
68
Figure 4.16 Electrical Connections from Power Supply to a 2000X-Series Actuator
70
Figure 4.17 Start Switch Connection Codes
70
Table 4.6 Printer Compatibility
72
Figure 4.18 User I/O Cable Identification and Wire Color Diagram
73
Table 4.7 User I/O Cable Pin Assignments
73
Figure 4.19 Line Cord Color Code
75
Table 4.8 User I/O Input and Output Function Selection
75
Table 4.9 User I/O DIP Switch Functions
76
Guards and Safety Equipment
77
Figure 4.20 Actuator Emergency Stop Button
77
Rack Mount Installation
78
Figure 4.21 Detail of Rack Mount Handle Kit Assembly
78
Table 4.10 Rack Mount Handle Kit Assembly
78
Assemble the Acoustic Stack
80
Table 4.11 Tools
80
Table 4.12 Assemble the Acoustic Stack (for a 15 Khz System)
80
Table 4.13 Assemble the Acoustic Stack (for a 20 Khz System)
81
Table 4.14 Assemble the Acoustic Stack (for a 30 Khz System)
81
Table 4.15 Assemble the Acoustic Stack (for a 40 Khz System)
82
Figure 4.22 Assembling the 20 Khz Acoustic Stack
83
Table 4.16 Stud Torque Values
83
Figure 4.23 Connecting Tip to Horn
84
Table 4.17 Tip to Horn Torque Specifications
84
Figure 4.24 Installing a 20 Khz Stack in a Branson Actuator
85
Figure 4.25 Installing a 15 Khz Stack in a Branson Actuator
85
Figure 4.26 Installing a 40 Khz Stack in a Branson Actuator
86
Mounting the Fixture on the Branson Base (Hardware and Mounting Holes)77
87
Figure 4.27 Mounting Circles on Base
87
Testing the Installation
88
Figure 4.28 Normal Front Panel Display after Power-Up
88
Still Need Help
89
Chapter 5: Technical Specifications
91
Technical Specifications
92
Table 5.1 Environmental Specifications
92
Table 5.2 Max. Welding Force, Dynamic Trigger Force, Dynamic Follow-Through
92
Table 5.3 Maximum Traverse Speed (Application Dependant)
92
Physical Description
93
Table 5.4 Description of Controls on Base
93
Figure 5.1 2000X Actuator Pneumatic System
94
Chapter 6: Operation
97
Actuator Controls
98
Initial Actuator Settings
99
Table 6.1 to Adjust the Mechanical Stop
101
Operating the Actuator
102
Table 6.2 to Operate the 2000X Aed Actuator
102
Chapter 7: Maintenance
103
Calibration
104
Periodic and Preventive Maintenance
105
Table 7.1 Component Replacements Based on Cycles Run
107
Table 7.2 Accessories List for 2000X Aed Actuator
108
Table 7.3 Spare Parts List for the Actuator
110
Table 7.4 Accessories List for 2000X Aed 15 Khz Actuator
111
Table 7.5 Spare Parts List for the 2000X Aed 15 Khz Actuator
112
Table 7.6 Suggested Spares
113
Table A.1 Manual Revisions
116
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Branson Emerson 2000X aed Specifications
General
Brand
Branson
Model
Emerson 2000X aed
Category
Controller
Language
English
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