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Cessna 177 SERIES Service Manual

Cessna 177 SERIES
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6.
Remove
the
engine-to-magneto drive gear
is
not
within
plus
zero
degrees
and
minus
two
degrees,
train
backlash
by
turning
magneto
drive
opposite
to the magneto
should
be
retimed
to
the
engine.
normal
rotation
as
far
as
possible.
7.
With
the
no.
1
cylinder
at
its
correct
firing
NOTE
position
and
on
the
compression
stroke,
hold
the
mag-
neto
as
close
to
its
no.
1
firing
position
as
possible
If
ignition
trouble
should
develop,
spark
plugs
(red
tooth
in
center
of
window
and
pointer
over
L
and
ignition
wiring
should
be checked
first.
If
("E"
gap)
mark
on
rotor)
and
install
magneto
to
the
the
trouble
appears
definitely
to
be
associated
engine.
Loosely
tighten magneto
in
position.
with
a
magneto,
the following
may
be
used
to
help
disclose
the
source
of
trouble.
NOTE
1.
Remove
high-tension
outlet
plate
and
check
To
facilitate
connection
of
a
timing light
to
distributor
block
for
moisture.
the
switch
lead
("P" lead)
terminals,
short
2.
If
any
moisture
is
evident,
lightly
wipe
with
adapter
leads
may
be
fabricated.
These
a
soft,
dry,
clean,
lint-free
cloth.
Install
outlet
can
be
made
by
using
two
switch
lead
ter-
plate.
minals
and
two
short
pieces
of
insulated
wire.
Install
the
fabricated adapter leads
NOTE
in
the switch
lead
outlet
terminals
of
the
cover.
Since
these
magnetos
MUST
NOT
BE
DIS-
ASSEMBLED,
a
new
magneto
should
be
8.
Attach
the
red
lead
of
the
timing
light
(Bendix
installed
if the
moisture
check
does
not
Part
No.
11-9110
or
equivalent)
to
the
left
switch
lead
remedy
the
trouble.
adapter,
the
green
lead
of
the
timing
light
to
the
right
switch
lead
adpater
and
the
black
lead
of
the
timing
b.
BENDIX
S-1200
AND
D-2000
SERIES.
At
the
light
to
the magneto
housing (common
ground).
first
25-hour inspection,
first
50-hour inspection,
each
100-hour
inspection
and
thereafter
at
each
NOTE
100-hour
inspection,
the
contact
breaker
point
com-
partment
and
magneto-to-engine
timing
should
be
An
internal
timing
tolerance
is
allowed
when
inspected
and
checked.
If
magneto-to-engine
timing
adjusting
the
two
main
breakers.
Therefore,
is
correct
within
plus
zero
and
minus
two
degrees,
one
of
the
main
breakers
may open
slightly
internal
timing
need
not
be
checked.
If
timing
is
out
before
the
other. Magneto-to-engine
timing
of
tolerance,
remove
magneto
and
set
internal
timing
should
be
accomplished
using
the
first
main
(paragraph
11-60),
then
install
and
time
to
the
engine.
breaker
to open
as
the
reference
point
when
the
engine
is
in
the
firing
position
for
No.
1
NOTE
cylinder.
This will
insure
that
ignition
created
be
either
spark
plug
will
not
occur
If
engine
operating
troubles
develop
which
prior
to
the
desired
engine
firing
point.
appear
to
be
caused
by
the
ignition
system,
it is
advisable
to
check
the
spark
plugs
and
9.
Turn
the
entire
magneto
in
direction
of
rotor
ignition
harness
first
before
working
on
the
rotation
until
the timing
lights
are
on.
magnetos.
If
the
trouble
appears
definitely
10.
Turn
magneto
in
direction
of
rotor
rotation,
associated
with
a
magneto,
the
following
right-hand
rotation
to
right
and
left-hand rotation
to
may
be
used
to
help
disclose
the
source
of
left,
until
one
of the
timing
lights
just
goes
off.
Then
trouble
without
overhauling
the
magneto.
tighten
the
magneto
mounting
clamps
evenly
in
this
position.
1.
Moisture
check.
11.
Back
the
engine
up
approximately
10
°
and
a.
Remove
contact
breaker
point
assembly
then
carefully
"bump"
the
engine
forward
while
cover
and
inspect
cover,
cables
and
capacitor
for
observing
the
timing
lights.
moisture
in the
area.
12.
At
the
No.
1
cylinder firing
position,
one
of
b.
Inspect
distributor
block
high
tension
the
timing
lights
should
go
off.
Continue
turning
the
outlets for
moisture.
engine
in
its
normal
direction
of
rotation
until
the
c.
If
any
moisture
is
evident,
lightly
wipe
other
timing
light
goes
off.
This
should
be
not
more
with
a soft,
dry, clean,
lint-free
cloth.
than
3
engine
degrees
later
than
the
first
light.
If
not.
repeat
steps
9
thru
11
until
these
conditions
are
LCAUTION
obtained.
13.
Make
sure
the
magneto
clamps
are
tightened
Do
not
use
gasoline
or
any
other
solvent,
securely,
recheck
timing
once
more
and
remove
as
these
will
remove
the
wax
coating
on
timing
equipment.
some
parts
and
cause
an
electrical
leak.
14.
Reinstall
inspection
plugs
and
torque
plugs
to
12-15
lb-in.
2.
Breaker
contact
compartment
check.
a.
Check
all
parts
of
the
contact
breaker
11-63.
MAINTENANCE.
assembly
for
security.
Check
distributor
block
high-
a.
SLICK.
Magneto-to-engine
timing
should
be
tension
outlet
springs
for
evidence
of
spark
erosion
checked
at
the
first
50
hours,
first
100
hours
and
and
proper
height.
The end
of
spring
should
not
be
thereafter
at
each
100
hours.
If
timing
to
the
engine
more
than 0.422
inch
from
top
of
tower.
11-26
Change
4

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Cessna 177 SERIES Specifications

General IconGeneral
ManufacturerCessna
Engine TypePiston
Wingspan35 ft 6 in (10.82 m)
Seating Capacity4
Number Built4, 295
EngineLycoming O-360
Horsepower180 hp
Maximum Takeoff Weight2, 500 lb (1, 134 kg)

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