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Cessna 177 SERIES Service Manual

Cessna 177 SERIES
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d.
A
temporary
repair
can
be
made
by
drilling
3-16.
REMOVAL
AND
INSTALLATION.
small
holes
along
both
sides
of
crack
1/4
to
1/8
inch
a.
Remove
upholstery
as
necessary
to
expose
re-
apart
and
lacing
edges
together
with
soft
wire.
tainer
strips
inside
cabin.
Small-stranded
antenna
wire makes
a
good
temporary
b.
Drill
out
rivets
as
necessary
to
remove
retain-
lacing
material.
This
type
of
repair
is
used
as
a
ers
on
both
sides
and
lower
edge
of
window.
temporary
measure
ONLY,
and
as
soon
as
facilities
c.
Remove
window
by
starting
at
aft
edge
and
are
available,
panel
should
be
replaced.
pulling
window
into
cabin
area.
d.
Reverse
preceding
steps
for
installation.
Apply
3-9.
WINDSHIELD.
(Refer
to
figure 3-2.)
sealing
strips
and
an adequate
coating
of
sealing
compound
to
prevent
leaks.
When
installing
a
new
3-10.
REMOVAL.
window,
use
care
not
to
crack
panel
and
file
or
a.
Drill
out
rivets
securing
front
retainer
strip.
grind
away
excess
plastic.
b.
Remove
wing
fairings
over
windshield edges.
c.
Remove
outside
air
temperature
gage.
3-17.
FIXED.
The
fixed
windows
are
one-piece
acrylic
plastic panels
set
in
sealing
strips
and
seal-
NOTE
ing
compound
and
held
in
place
by
formed
retainer
strips.
Remove
and
tape
compass
clear
of
work
area.
Do
not
disconnect
electrical
wiring.
3-18.
REMOVAL
AND
INSTALLATION.
a.
SIDE
WINDOWS.
(Refer to
figure
3-2.)
d.
Pull
windshield
straight
forward,
out
of
side
1.
Remove
upholstery
and
trim
panels
as
and
top
retainers.
Remove
top
retainer
if
necessary.
necessary.
2.
Drill
out
rivets
as
necessary
to
remove
3-11. INSTALLATION.
retainer
strips
and
remove
window.
a.
Apply
felt
strip
and
sealing
compound
or
sealing
3.
Reverse
preceding
steps
for
installation.
tape
to
all
edges
of
windshield
to
prevent
leaks.
Apply
sealing
strips
and
an
adequate
coating
of
seal-
b.
Reverse
steps
in
preceding
paragraph
for
instal-
ing
compound
to
all
edges
of
window
to
prevent leaks.
lation.
When
installing
a
new
window,
use
care
not
to
crack
c.
When
installing
a
new
windshield,
check
fit
and panel
and
file
or
grind
away
excess
plastic.
carefully
file
or
grind
away
excess plastic.
b.
DOOR WINDOWS.
(Refer
to
figure 3-3.)
d.
Use
care
not
to
crack
windshield
when
installing.
1.
Remove
weatherstripping as
necessary.
If
not
previously
removed,
top
retainer
may
be
re-
2.
Drill
out
rivets
around
edge
of
door
in the
moved
if
necessary.
Starting
at
upper
corner
and
area
of
window.
gradually working windshield
into
position
is
recom-
3.
Pull
window
out
through
top
of
door.
mended.
4.
Reverse
preceding
steps
for installation.
Apply
sealing
strips
and an
adequate
coating
of
seal-
NOTE
ing
compound
to
all
edges
of
window
to
prevent leaks.
When
installing
a
new
window,
use
care
not
to
crack
Screws
and
self-locking
nuts
may
be
used
panel
and
file or
grind
away
excess
plastic.
instead
of
rivets
which
fasten
front
retaining
3-19.
CABIN
DOORS.
(Refer
to
figure
3-3.)
strip
to
cowl
deck.
If
at
least
No.
6
screws
are
used,
no
loss
of
strength
will
result.
3-20.
REMOVAL
AND
INSTALLATION.
a.
Disconnect
door
stop
arm
(18)
at
bracket
(11).
3-12.
WINDOWS.
b.
Remove
upholstery
panels
as
necessary
to
gain
access
to
hinge
pins.
3-13.
MOVABLE.
(Refer
to
figure
3-3.)
A
movable
c.
Remove
upper
hinge
pin
stop
(20)
and
remove
window,
hinged
at
the
aft
edge,
is
installed
in
the
for-
pin.
Upper
pin
is
installed
with head
down.
ward
part
of
each
cabin
door.
The
window
is
oper-
d.
Remove
pin
from
hinge
(16).
ated
by
a
crank
on
the
inside
of
the
door.
e.
Using
care,
remove
door.
f.
Reverse
preceding
steps
for
installation.
3-14.
REMOVAL
AND
INSTALLATION.
a.
Disconnect
window
arm
(15).
b.
Drill
out
rivets
attaching
window
hinge
to
door.
3-21.
ADJUSTMENT.
Cabin
doors
should
be
adjust-
ed
so
skin
fairs
with
fuselage
skin.
When
fitting
a
NOTE
new
door, some
trimming
of
door
skin
at
edges
and
some
reforming
with
a
soft
mallet
may
be
necessary
Since
the
hinge
and
retainers
are sealed
to
to
achieve
a
good
fit.
Beginning
with
aircraft
Serial
the
clear
plastic,
the window
assembly
must
17701634
bonded
doors
are
installed.
It
is not
per-
be
replaced.
missible
to
form
the
flange
on
these
doors
as
it
could
cause
material
separation.
c.
Reverse
preceding
steps
for
installation.
3-22.
WEATHERSTRIP.
Extruded
seals
are
installed
3-15.
WRAP-AROUND
REAR.
(Refer
to
figure
on
the
door
frame
to
control leakage.
Seals
may
be
re-
3-2.)
The
rear
window
is
a
one-piece
acrylic
placed
by
removing
seals,
throughly
cleaning
the
sur-
plastic
panel
set
in
sealing
strips
and
held
in
place
face
and
applying
appropriate
cemment
for
the
material
by
retaining
strips.
being
used.
Beginning
with
aircraft
Serial
17701974
a
nylon
extruded
seal
is
also
installed
on
the
door
jamb.
3-4 Change 3

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Cessna 177 SERIES Specifications

General IconGeneral
ManufacturerCessna
Engine TypePiston
Wingspan35 ft 6 in (10.82 m)
Seating Capacity4
Number Built4, 295
EngineLycoming O-360
Horsepower180 hp
Maximum Takeoff Weight2, 500 lb (1, 134 kg)

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