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CITO RSP System 2.0 - User Manual

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a CITO GROUP Company
®
RSP System 2.0
MEA00063-DT-NR190528
DE Bedienungsanleitung 3
EN Operating Manual 47
ES Manual de instrucciones 91
FR Manuel d’utilisation 135
IT Istruzioni per l’uso 179
CS Návodkpoužití 223
DE
EN
ES
IT
CS
FR

Table of Contents

Questions and Answers

Summary

Foreword

Basic safety instructions

Essential safety guidelines for operating the RSP System 2.0.

Special attention for RSP System 2.0 use

Key operational precautions and attention points for the RSP System 2.0.

Cleansing agents and solvents

Recommended agents for cleaning RSP System components.

Manufacturers address

Manufacturer's contact details and address.

Design of the RSP System 2.0

RSP Base Plate

Details of the yellow special plastic base plate.

RSP Grid Sheet

Description of the dimensionally stable grid sheet.

RSP Protective Impression Cylinder Jacket

Stainless steel sheet for impression cylinder protection.

RSP Processing Rules

Information on creasing, cutting, and perforating rules.

RSP Flexible Dies

Guidelines for manufacturing and using RSP flexible dies.

RSP Direct Fit Flexible Dies

Information on direct fit flexible dies for RSP base plate.

Mounting the RSP Form and Flexible Die

Step-by-step mounting process

Instructions for affixing processing rules or flexible dies to the grid sheet.

General RSP System 2.0 Installation

Mounting the Protective Impression Cylinder Jacket

Procedure for cleaning and affixing the protective impression cylinder jacket.

Clamping the RSP Base Plate

Steps for clamping the RSP base plate onto the blanket cylinder.

Fitting the RSP Grid Sheet or Flexible Die

Guide for fitting the assembled grid sheet or flexible die.

RSP System 2.0 Installation by Machine Type

SM 52 Printing Unit & Coating Unit Installation

Installation instructions for SM 52 printing and coating units.

SM 52 Coating Unit: Grid Sheet Use

Instructions for using a grid sheet with the SM 52 Coating Unit.

SM 52 Coating Unit: Register Flexible Die Use

Instructions for using a register flexible die with the SM 52 Coating Unit.

CD 74; XL 75 Coating Unit: Grid Sheet Use

Instructions for using a grid sheet with CD 74/XL 75 Coating Units.

CD 74; XL 75 Coating Unit: Register Flexible Die Use

Instructions for using a register flexible die with CD 74/XL 75 Coating Units.

XL 105 Coating Unit: Grid Sheet Use

Instructions for using a grid sheet with the XL 105 Coating Unit.

XL 105 Coating Unit: Register Flexible Die Use

Instructions for using a register flexible die with the XL 105 Coating Unit.

Primefire 106; XL 106 AutoPlate Coating: Grid Sheet Use

Instructions for using a grid sheet with Primefire 106/XL 106 AutoPlate.

KBA Rapida 105;106 Coater: Grid Sheet and Flexible Die Use

Instructions for using grid sheets and flexible dies on KBA Rapida coaters.

manroland 700 Printing Unit Installation

Installation instructions for manroland 700 printing units.

manroland 500 Printing Unit Installation

Installation instructions for manroland 500 printing units.

First Pull and Positioning Corrections

Pre-pull Checks

Checks to perform before the first pull and test.

Positioning Correction Adjustments

How to make lateral and circumferential adjustments to the grid sheet.

Positioning RSP Offset Creasing Matrices

Fixing Offset Creasing Rules

Steps for fixing offset creasing rules onto the RSP form.

Adjusting Printing Pressure for Creasing

How to adjust printing pressure for optimal creasing.

Determining Cylinder Packing Thickness

Fundamental Rule: Cylinder Bearer Level

Rule regarding not mounting the RSP System above bearer level.

Packing Thickness Calculation Example

Example calculation for determining cylinder packing thickness.

Accessories

RSP Offset Creasing Matrices

Details of standard and off-center creasing matrices.

RSP Supporting Foam

Information on RSP supporting foam.

RSP Perforating Rules

Specifications for RSP perforating rules.

RSP Cutting Rules

Specifications for RSP cutting rules.

RSP System Accessories

List of various RSP system accessories.

Recommendations

Material-based Perfo Rule Selection

Guide for selecting perfo rules based on material weight and type.

Creasing Matrix Selection Guide

Guide for selecting RSP offset creasing matrices by material thickness.

Printing Material Thicknesses Table

Table of recommended printing material thicknesses for RSP.

Troubleshooting

Installation Problems

Solutions for issues during protective impression cylinder jacket installation.

Initial Operation Problems

Solutions for problems during RSP System 2.0 initial operation.

Diecutting;Creasing;Perforation Results

Troubleshooting common results in diecutting, creasing, and perforation.

CITO RSP System 2.0 Specifications

General IconGeneral
BrandCITO
ModelRSP System 2.0
CategoryIndustrial Equipment
LanguageEnglish