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CITO RSP System 2.0 - User Manual

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a CITO GROUP Company
®
RSP System 2.0
MEA00063-DT-NR190528
DE Bedienungsanleitung 3
EN Operating Manual 47
ES Manual de instrucciones 91
FR Manuel d’utilisation 135
IT Istruzioni per l’uso 179
CS Návodkpoužití 223
DE
EN
ES
IT
CS
FR

Table of Contents

Questions and Answers

  • S
    Steven DanielsAug 17, 2025
    What to do if CITO RSP System 2.0 Industrial Equipment base plate material is damaged?
    • M
      Miguel HunterAug 17, 2025
      If the base plate material is damaged, it could be due to excess pressure. In this case, make-ready. Another cause may be air pockets between the flexible die and the grid sheet. To resolve this, stick the flexible die on free of air pockets, using the RSP nip pulley.
  • M
    Michelle AustinAug 20, 2025
    What to do if CITO RSP System 2.0 Industrial Equipment diecutting form collides with the grippers?
    • F
      Francisco LoveAug 20, 2025
      If the diecutting form collides with the grippers, it's because the diecutting form is stuck in the gripper edge of the grid sheet. Keep the edge of the gripper free when mounting the grid sheet.
  • D
    dweaverAug 22, 2025
    Why is my CITO RSP System 2.0 Industrial Equipment diecutting mirror-inverted?
    • J
      Jason QuinnAug 22, 2025
      The diecutting is mirror-inverted because the grid sheet was not mounted laterally reversed. Mount the grid sheet laterally reversed.
  • H
    hernandezthomasAug 25, 2025
    What to do if CITO Industrial Equipment rule base is impressed on the printing substrate?
    • H
      Holly GuzmanAug 26, 2025
      If there's an impression of the rule base on the printing substrate, it means the maximum printing substrate thickness has been exceeded. Correct the printing substrate.
  • A
    amcclainAug 27, 2025
    What to do if CITO Industrial Equipment creasing channel is impressed on the printing substrate?
    • X
      xstoneAug 27, 2025
      If the creasing channel is impressed on the printing substrate, it could be because the maximum printing substrate thickness was exceeded. Correct the printing substrate to resolve this. Alternatively, the transfer sheet padding might not have been removed; in this case, remove the padding.
  • K
    Kathleen WilliamsAug 30, 2025
    What to do if CITO RSP System 2.0 tool is above cylinder bearer height?
    • B
      Brian RoyAug 31, 2025
      If the tool is above the cylinder bearer height, the calibration sheet/packing sheet may be of incorrect thickness. Correct the cylinder packing thickness. Another reason could be that the foil fixed to the blanket cylinder was not taken into consideration, so correct the cylinder packing thickness and remove the foil.
  • C
    Catherine HolmesSep 2, 2025
    How to fix poor adhesion of CITO RSP System 2.0 Industrial Equipment protective impression cylinder jacket?
    • J
      Jillian HawkinsSep 2, 2025
      Poor adhesion of the protective impression cylinder jacket can occur if the impression cylinder is soiled. Clean the impression cylinder prior to fixing IPA.
  • R
    Robin FlemingSep 5, 2025
    Why is CITO RSP System 2.0 Industrial Equipment diecutting form unwinding not fitting?
    • J
      Jackson FrazierSep 5, 2025
      The unwinding of the diecutting form does not fit because the reduction of the grid sheet was not considered. Do not compensate dimensions of the print sheet by packing the grid sheet!
  • M
    Michael ThompsonSep 8, 2025
    What causes too strong adhesion of CITO RSP System 2.0 protective impression cylinder jacket?
    • S
      Shannon SandersSep 8, 2025
      Too strong adhesion of the protective impression cylinder jacket is caused by using a protective impression cylinder jacket for press “with perfection” on a polished impression cylinder. Use the protective impression cylinder jacket for presses “with perfection”.
  • C
    Colton LittleSep 10, 2025
    What to do if CITO RSP System 2.0 Industrial Equipment diecutting form is impressed on the impression cylinder?
    • S
      Steven PooleSep 12, 2025
      If there's an impression of the diecutting form on the impression cylinder, it is because the protective impression cylinder jacket is not installed. Install the protective impression cylinder jacket.

Summary

Foreword

Basic safety instructions

Essential safety guidelines for operating the RSP System 2.0.

Special attention for RSP System 2.0 use

Key operational precautions and attention points for the RSP System 2.0.

Cleansing agents and solvents

Recommended agents for cleaning RSP System components.

Manufacturers address

Manufacturer's contact details and address.

Design of the RSP System 2.0

RSP Base Plate

Details of the yellow special plastic base plate.

RSP Grid Sheet

Description of the dimensionally stable grid sheet.

RSP Protective Impression Cylinder Jacket

Stainless steel sheet for impression cylinder protection.

RSP Processing Rules

Information on creasing, cutting, and perforating rules.

RSP Flexible Dies

Guidelines for manufacturing and using RSP flexible dies.

RSP Direct Fit Flexible Dies

Information on direct fit flexible dies for RSP base plate.

Mounting the RSP Form and Flexible Die

Step-by-step mounting process

Instructions for affixing processing rules or flexible dies to the grid sheet.

General RSP System 2.0 Installation

Mounting the Protective Impression Cylinder Jacket

Procedure for cleaning and affixing the protective impression cylinder jacket.

Clamping the RSP Base Plate

Steps for clamping the RSP base plate onto the blanket cylinder.

Fitting the RSP Grid Sheet or Flexible Die

Guide for fitting the assembled grid sheet or flexible die.

RSP System 2.0 Installation by Machine Type

SM 52 Printing Unit & Coating Unit Installation

Installation instructions for SM 52 printing and coating units.

SM 52 Coating Unit: Grid Sheet Use

Instructions for using a grid sheet with the SM 52 Coating Unit.

SM 52 Coating Unit: Register Flexible Die Use

Instructions for using a register flexible die with the SM 52 Coating Unit.

CD 74; XL 75 Coating Unit: Grid Sheet Use

Instructions for using a grid sheet with CD 74/XL 75 Coating Units.

CD 74; XL 75 Coating Unit: Register Flexible Die Use

Instructions for using a register flexible die with CD 74/XL 75 Coating Units.

XL 105 Coating Unit: Grid Sheet Use

Instructions for using a grid sheet with the XL 105 Coating Unit.

XL 105 Coating Unit: Register Flexible Die Use

Instructions for using a register flexible die with the XL 105 Coating Unit.

Primefire 106; XL 106 AutoPlate Coating: Grid Sheet Use

Instructions for using a grid sheet with Primefire 106/XL 106 AutoPlate.

KBA Rapida 105;106 Coater: Grid Sheet and Flexible Die Use

Instructions for using grid sheets and flexible dies on KBA Rapida coaters.

manroland 700 Printing Unit Installation

Installation instructions for manroland 700 printing units.

manroland 500 Printing Unit Installation

Installation instructions for manroland 500 printing units.

First Pull and Positioning Corrections

Pre-pull Checks

Checks to perform before the first pull and test.

Positioning Correction Adjustments

How to make lateral and circumferential adjustments to the grid sheet.

Positioning RSP Offset Creasing Matrices

Fixing Offset Creasing Rules

Steps for fixing offset creasing rules onto the RSP form.

Adjusting Printing Pressure for Creasing

How to adjust printing pressure for optimal creasing.

Determining Cylinder Packing Thickness

Fundamental Rule: Cylinder Bearer Level

Rule regarding not mounting the RSP System above bearer level.

Packing Thickness Calculation Example

Example calculation for determining cylinder packing thickness.

Accessories

RSP Offset Creasing Matrices

Details of standard and off-center creasing matrices.

RSP Supporting Foam

Information on RSP supporting foam.

RSP Perforating Rules

Specifications for RSP perforating rules.

RSP Cutting Rules

Specifications for RSP cutting rules.

RSP System Accessories

List of various RSP system accessories.

Recommendations

Material-based Perfo Rule Selection

Guide for selecting perfo rules based on material weight and type.

Creasing Matrix Selection Guide

Guide for selecting RSP offset creasing matrices by material thickness.

Printing Material Thicknesses Table

Table of recommended printing material thicknesses for RSP.

Troubleshooting

Installation Problems

Solutions for issues during protective impression cylinder jacket installation.

Initial Operation Problems

Solutions for problems during RSP System 2.0 initial operation.

Diecutting;Creasing;Perforation Results

Troubleshooting common results in diecutting, creasing, and perforation.

CITO RSP System 2.0 Specifications

General IconGeneral
BrandCITO
ModelRSP System 2.0
CategoryIndustrial Equipment
LanguageEnglish