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C5000
Compac C5000 Service Manual
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7.
Commissioning
The dispenser and hose(s) are now fully pressurised.
-
Use soapy water to check all fittings (including the hose fittings) for leaks.
DANGER:
Always de-gas the lines before tightening any fittings. Never tighten fittings
while they are under pressure.
-
Complete a few fills on a test cylinder, checking for leaks or unusual operation.
15
17
Table of Contents
Product Identification
3
Document Control
4
Table of Contents
6
Safety
10
System Design
10
Mechanical Safety
10
Electrical Safety
11
Introduction
12
Refuelling Modes
13
Fixed Pressure Refuelling
13
Installation
14
Commissioning
14
Electrical
14
Mechanical
15
Dispenser Set-Up
17
Parameter Switch
17
Menu Options
17
How to View the Software Version
18
Changing the Pump Number
19
Unit Price
19
B Pump Settings
21
Changing the Low-Flow Cutoff
22
Changing the High-Flow Cutoff
22
Minimum Flow Rate
23
To Adjust the Minimum Flow Rate
23
Maximum Flow Rate
23
To Adjust the Maximum Flow Rate
24
Changing the B Setting
24
Slave Display Configuration
25
Assigning a Number to Slave Display
25
Changing the Custom Display Configuration
26
Last Sale
27
Electronic Totes
28
K-Factor Switch
29
K-Factor Settings
29
Dispenser Settings
31
Meter Settings
32
Variant Settings
32
Quantity Settings
32
Meter ID
32
Meter Temperature Calibration
32
Meter Density Calibration
33
Target Fill Pressure
33
Overfill Pressure
34
CNG Setting
34
Density Factor
35
Ambient Temperature
35
Electronic Pressure Calibration Points
36
Overfill Pressure Time
37
Maximum Flow
37
Changing the K-Factor
37
C Configuration Code
38
Pump Settings
38
Start Fill Mode
38
Changing COMMS
39
GPIO K Factor Settings
39
Remote Push to Start
41
Output
41
Frequency
41
Duty Cycle
42
Pulse Value
43
Dispenser Operation
44
Turning the Dispenser on
44
Refuelling a Vehicle
44
To Refuel a Vehicle
44
Reading the Dispenser Totals
45
Servicing
46
Degassing the Dispenser
46
Degas the Dispenser
46
Schedules Servicing
47
Weekly Checks
47
Suggested 6-Monthly or 400 Compressor Run Hour Service
47
Suggested Yearly or 8000 Compressor Run Hour Service
47
Checking Dispenser Operation
48
Checking the Sealing of the Solenoid
48
Checking the Setting and Sealing of the Regulator
48
Checking the Over-Pressure Operation
49
Checking the Dispenser for Leaks
50
Checking the Refuelling Hose for Leaks
51
Checking the Isolation Ball Valve Operation
51
Checking the Three-Way Refuelling Valve Operation
52
Draining the Coalescing Filter
52
Filter Element Replacement
53
Solenoid Valve Seal Replacement
54
Solenoid Coil Replacement
57
Complete Solenoid Valve Replacement
58
Regulator Valve Seal Replacement
59
Isolation Valve Seal Replacement
61
Gas Operated Valve (Option) Seal Replacement
63
Bleed Valve Replacement
67
Pressure Relief Valve Replacement
67
KG100 Meter Replacement
67
Compac Breakaway Seal Replacement
68
Three-Way Refuelling Valve Seal Replacement
70
Compac Refuelling Valve Exploded View
72
Refuelling Hose Replacement
73
Power Supply Fuse Replacement
73
Power Supply Replacement
76
Processor Board Replacement
77
Temperature Pressure Board Replacement
78
Dispenser Software Upgrade/Replacement
79
Meter Replacement
81
Unserviceable Parts List
81
Dispenser Calibration
82
Meter Calibration
82
Calibration Test Fill Procedure (Method 1)
82
Calibration Test Fill Procedure (Method 2)
83
Pressure Transducer Calibration
84
Ambient Temperature Sensor Calibration
84
Indicator Leds
86
Appendix
87
Specifications
88
Model Specifications
88
Technical Specifications
89
Component Specifications
91
Hydraulic Layout
94
Dispenser Fittings
95
Connecting SAE Fittings
95
Connecting Adjustable SAE Fittings
95
Connecting Compression Tube Fittings
96
Electrical Drawings
97
CNG Dispenser Electrical Schematic
97
Power Supply
98
Incoming Mains
99
Solid State Relays (Triacs)
100
Auxilliary Output for Fill Active and Beacon Lights
100
GPIO Wiring for Remote Push to Start
100
C5000 K-Factor Board
102
Temperature Pressure Board
103
Dispenser Spare Part
103
Main Dispenser Spare Parts
104
Main Dispenser Parts Location
105
Other Dispenser Parts Not Shown in Drawing
106
Hydraulic Module Parts
107
Troubleshooting
109
End of Sale Indicators
111
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Compac C5000 Specifications
General
Brand
Compac
Model
C5000
Category
Control Unit
Language
English
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