Compac C5000 Service Manual

Document Control
Bleed Valve Replacement ................................................................................... 58
Pressure Relief Valve Replacement.................................................................... 58
KG100 Meter Replacement ................................................................................. 58
Compac Breakaway Seal Replacement ............................................................. 59
Three-Way Refuelling Valve Seal Replacement ................................................. 61
Compac Refuelling Valve Exploded View ............................................... 63
Refuelling Hose Replacement ............................................................................. 64
Power Supply Fuse Replacement ....................................................................... 64
Power Supply Replacement ................................................................................ 67
Processor Board Replacement ........................................................................... 68
Temperature Pressure Board Replacement ....................................................... 69
Dispenser Software Upgrade/Replacement ....................................................... 70
Meter Replacement ............................................................................................. 72
Unserviceable Parts List ..................................................................................... 72
Dispenser Calibration ........................................................................................ 73
Meter Calibration ................................................................................................ 73
Calibration Test Fill Procedure (Method 1) .................................................. 73
Calibration Test Fill Procedure (Method 2) .................................................. 74
Pressure Transducer Calibration ........................................................................ 75
Ambient Temperature Sensor Calibration .......................................................... 75
Indicator LEDs .................................................................................................... 77
Appendix ............................................................................................................ 78
Specifications .................................................................................................... 79
Model Specifications........................................................................................... 79
Technical Specifications ..................................................................................... 80
Component Specifications .................................................................................. 82
Hydraulic Layout ................................................................................................ 85
Dispenser Fittings .............................................................................................. 86
Connecting SAE Fittings...................................................................................... 86
Connecting Adjustable SAE fittings ............................................................ 86
Connecting Compression Tube Fittings ...................................................... 87
Electrical Drawings ............................................................................................ 88
CNG Dispenser Electrical Schematic .................................................................. 88
Power Supply ..................................................................................................... 89
Incoming Mains ................................................................................................. 90
Solid State Relays (Triacs) .................................................................................. 91
Auxilliary Output for Fill active and Beacon lights ............................................ 91
GPIO wiring for remote push to start ................................................................. 91
C5000 K-Factor Board ......................................................................................... 93
Temperature Pressure Board .............................................................................. 94
Dispenser Spare Part ......................................................................................... 94
Main Dispenser Spare Parts ............................................................................... 95
Main Dispenser Parts Location ........................................................................... 96
Other Dispenser Parts Not Shown in Drawing ............................................ 97
Hydraulic Module Parts ....................................................................................... 98
Troubleshooting ............................................................................................... 100
End of Sale Indicators ...................................................................................... 102

Compac C5000 Specifications

General

Brand	Compac
Model	C5000
Category	Control Unit
Language	English