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Controls WIZARD 2 50-C92AXX User Manual

Controls WIZARD 2 50-C92AXX
120 pages
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MANUALE DI ISTRUZIONI
INSTRUCTION MANUAL
50-C92AXX, 50-C13A0X
50-C23A0X, 50-C34A0X
Compression and flexural testers

Table of Contents

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Controls WIZARD 2 50-C92AXX Specifications

General IconGeneral
BrandControls
ModelWIZARD 2 50-C92AXX
CategoryLaboratory Equipment
LanguageEnglish

Summary

1. Introduction

1.1 Icons appearing in the manual

Explains icons used in the manual for notes and warnings.

1.2 Manual revision history

Lists revisions and dates of the manual.

1.3 Symbols used

Defines symbols used on the equipment and in the manual.

1.4 Intended use and improper use

Describes the correct and incorrect applications of the machine.

1.5 Safety information

Provides critical safety warnings and responsibilities for users and technicians.

1.6 Environmental risks and disposal

Information on proper disposal of the equipment.

1.7 CE declaration

Shows a copy of the CE declaration.

2. Description

2.1 Frames

Describes the main structural frame of the machine.

2.2 Compression platens

Details the specifications of the compression platens.

2.3 Hydraulic power unit

Explains the dual-stage hydraulic pump system.

2.4 WIZARD 2 display unit

Describes the features of the WIZARD 2 control and display unit.

2.5 Connections

Illustrates and describes the input/output ports on the equipment.

2.6 Identification plate

Location and information on the machine's identification plate.

2.7 Commands and controls

Details the various buttons and controls on the unit.

2.7.1 Flow control valve

Explains the function of the flow control valve.

2.8 Technical specifications

Lists detailed technical specifications for different models.

3. Installation

3.1 Shipment

Details shipping dimensions, weight, and handling.

3.2 Unpacking and inspection

Guides on how to unpack and inspect the equipment for transit damage.

3.2.1 How to remove the equipment from the shipping crate

Step-by-step instructions for safely removing the machine from its crate.

3.3 Positioning of the unit and space requirements

Guidelines for selecting a suitable installation location and space.

3.4 Mounting the control unit

Instructions for attaching the control unit to the frame.

3.5 Positioning of the display

How to adjust the display for optimal visibility.

3.6 Electrical requirements

Specifies voltage, frequency, and power requirements.

3.7 Electrical connections

Details how to connect power and sensors.

3.8 Hydraulic connections

Explains how to connect hydraulic hoses for the frame.

3.9 Installation of the printer paper

Instructions for installing the printer paper roll.

4. Use of the Equipment

4.1 Switching on the equipment

Steps to power on and initialize the machine.

4.2 MAIN MENU

Overview of the main menu options and navigation.

4.2.1 TEST RUN menu

How to set up and start a test.

4.2.2 ARCHIVE menu

Accessing and managing stored test data.

4.2.3 OPTIONS menu

Settings for clock, units, language, etc.

4.2.3.1 CLOCK option

Setting the date and time.

4.2.3.2 UNIT OF MEASURE option

Selecting measurement units (kN, Ton, Lbf).

4.2.3.3 DELETE ARCHIVE option

Erasing stored test data.

4.2.3.4 RESULTS option

Configuring print and save options for test results.

4.2.3.5 LANGUAGE option

Selecting the display language.

4.2.4 CALIBRATION menu

Accessing the calibration menu for adjustments.

4.3 Carry out a test

Quick guide for performing a test.

4.3.1 Selection of the frame to use for 50-C92A2X machine

How to select between frames on dual-frame models.

4.3.2 Use of the load control valve

Operating the load control valve for different test phases.

4.3.3 Testing a sample

Step-by-step process for conducting a sample test.

4.4 Stopping the cycle via the Emergency button

How to use the emergency stop button.

4.5 Switching off the unit

Procedure for safely powering down the equipment.

5. Maintenance

5.1 Operator’s preventive maintenance

Daily, weekly, and monthly checks by the operator.

5.1.1 Checking the status of the safety devices

Verifying the functionality of safety features like emergency stop.

5.1.2 Checking the oil level in the tank

How to check and refill hydraulic oil.

5.2 Authorized service engineer maintenance actions

Maintenance tasks for qualified service personnel.

5.2.1 Checking the centering of the ram assembly

Procedure for ensuring proper ram alignment.

5.2.2 Checking the hydraulic circuit

Inspecting for oil leaks in the hydraulic system.

5.2.3 Checking the status of distance pieces

Inspecting distance pieces for damage and wear.

5.2.4 Performing the maintenance of the spherical seat

Maintenance of the spherical seat component.

5.2.5 Checking the calibration of the channels

Verifying the accuracy of load measurement channels.

5.2.5.1 Calibration verification

The process of verifying calibration accuracy.

5.2.5.2 Calibration

Steps to adjust calibration coefficients for accuracy.

5.2.6 Replacing the oil of the hydraulic circuit

Procedure for changing the hydraulic oil.

6. Diagnostics & Troubleshooting

6.1 System (Hidden) menu

Accessing hidden parameters and service procedures.

6.1.1 CHANNELS SET-UP option

Configuring active channels and parameters.

6.1.1.1 ACTIVE CHANNEL option

Activating or deactivating the second channel.

6.1.1.2 FULL SCALE and PRELOAD settings

Setting full scale and preload values for channels.

6.1.2 SERIAL NUMBER option

Setting or viewing the unit's serial number.

6.1.3 MEMORY RESET option

Resetting the unit to factory default settings.

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