Deprag AST6 - Commissioning

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7 Commissioning

7.1 Dimension Sheet

Figure 3: Dimension Sheet

Main Page

Default Chapter2
- Table of Contents2
1 Definition of Signal Words and Symbols6
2 Safety Instructions7
3 Intended Use7
4 Scope of Delivery8
5 Short Description8
6 Hardware Description9
- Views of the AST69
- Front Panel9
- Connection Panel9
- Figure 1: Front Panel of AST69
- Figure 2: Connection Panel of AST69
- Interface Description10
- Screwdriver10
- Voltage Supply10
- Ethernet10
- Input/Output Interface11
- Interface Fieldbus (Optional)11
7 Commissioning12
- Dimension Sheet12
- Figure 3: Dimension Sheet12
- Assembly Instruction13
- Information on Programming the Sequence Controller14
- Functioning of the Sequence Controller AST614
- Figure 4: Main Screen: Process Display14
- Connection to a Master Controller15
- I/O Interface15
- Fieldbus Modules (Optional)15
- Figure 5: Hardware Configuration of Profibus DP16
- Figure 6: Hardware Configuration of Profinet16
- Table 1: Modules and Udt's for the Control17
- Table 2: Directory of the Modules17
- Table 3: Description - Interface Parameters (FB13)18
- Table 4: Description - Data Structure of the Control Signals (UDT31)19
- Table 5: Description - Data Structure of the Status Signals (UDT32)21
- Table 6: Description - Error Codes21
- Table 7: Description - Data Structure of the Screw Data (UDT33)22
8 Operation24
- General24
- Operating Via the Touch Display24
- Control Elements24
- Figure 7: Selecting between Two Options25
- Figure 8: Selecting between Several Options25
- Figure 9: Numericalblock for Numerical Input26
- Figure 10: Keyboard for Text Input26
- Menu Structure27
- Figure 11: Menu Structure27
- Description of the Menu Structure28
- Figure 12: Main Menu28
- Figure 13: Process Data Menu29
- Figure 14: Curve Display29
- Figure 15: Menu System30
- Figure 16: Screwing Sequence30
- Figure 17: Test Menu31
- Operation Via the Web Interface32
- Requirements32
- Preparing to Use the Web Interface32
- The Menu Structure33
- Figure 18: Web Interface Menu Structure33
- Description34
- Figure 19: the Home Page34
- Figure 20: Start Page35
- Figure 21: Statistic36
- Figure 22: Downloading Curve Data37
- Figure 23: Screwdriver Results38
- Figure 24: Tool Data39
- Figure 25: System Data40
- Figure 26: Update41
- Figure 27: Activating Extensions41
- Figure 28: Default Settings43
- Figure 29: Default Settings - Lower Part of the Page43
- Figure 30: Date / Time44
- Figure 31: New Password44
- Figure 32: Screwing Sequence45
- Figure 33: Manuals48
- Figure 34: Additional Programs49
- Figure 35: Fieldbus49
9 Settings50
- Description of the Adjustable Prameter50
- General Parameters50
- Special Parameters for Fieldbus Systems (Optional)51
- Table 8: Adjustable Parameter51
- Table 9: Configurable Profibus Parameters51
- Table 10: Configurable Profinet Parameters51
- Table 11: Configurable Ethernet IP Parameters51
- Default Values52
- General Parameters52
- Special Parameters for Fieldbus Systems (Optional)52
- Table 12: Default Values52
- Table 13: Default Values for Profibus52
- Table 14: Default Values for Profinet52
- Table 15: Default Values for Ethernet IP52
10 Screwing Samples and Commands53
- Screwing Sample53
- Screwing / Loosen to Torque53
- Figure 36: Screwing Application to Torque53
- Expanded Screwing to Torque54
- Figure 37: Expanded Screwing to Torque54
- Screwing / Loosen to Angle55
- Figure 38: Screwing to Angle55
- Figure 39: Loosening on Angle56
- Friction Value Package (Optional)57
- Figure 40: Friction Value Measurement57
- Figure 41: Screwing on Differential Torque58
- Figure 42: Screwing Applications Depending on Friction60
- Commands63
- Waiting for Input63
- Setting the Output63
- Resetting the Output63
- Display Values63
- Save Values63
- Statistic63
- Waiting Time63
- Hold Position63
11 Diagnosis64
- System Test64
- Screwdriver Test64
- Number of Rotation Test64
- Angle Test64
- Torque Test64
- Sequence Test65
- Interface65
- I/O Interface65
12 Documentation66
- Final Values66
- Table 16: Structure of the Data Set66
- Curve Representation67
- Statistic68
13 Maintenance and Servicing69
- Updating the Software70
- Main Control and Touch Display70
- Power Unit70
- Calibrating the Touch Display70
- Exchanging the Battery71
- Spare Parts71
14 Error Display and Troubleshooting72
- System Errors72
- Screwdriver72
- Power Unit72
- Table 17: System Errors Regarding the Screwdriver72
- Table 18: System Errors Regarding the Power Unit72
- Main Controller73
- Communication73
- Table 19: System Errors Regarding the Main Controller73
- Table 20: System Errors Regarding the Communication73
- I/O Interface74
- Table 21: System Errors Regarding the I/O Interface74
- Error in the Screwing Sequence75
- Table 22: Fault in the Screwing Sequence75
15 Trouble Shooting76
- Table 23: Troubleshooting76
16 Required Accessories77
- Power Cable77
17 Optional Equipment77
- AST6 to PC Connecting Cable77
- Fieldbus Module77
- Profibus77
- Profinet77
- Ethercat77
- Ethernet IP77
- Base77
- Plug Connector 24V Input/Output Interface78
- Plug Connector Voltage Supply78
- Touch-Pen78
- Optional Software Packages79
- Friction Value Software Package79
- Datalogger79
- Figure 43: Datalogger79
- GRAPH10 - Curve Overlapping80
- Figure 44: GRAPH10E80
18 Decommissioning and Storage81
19 Technical Data82
20 Glossary83
21 Ec Declaration of Incorporation87

Deprag AST6 - Commissioning

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