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Deprag AST40-1 User Manual

Deprag AST40-1
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Operating Instruction Booklet
- Translation of the original instruction -
Sequence controller
AST40-1 385588 A
NOTICE ALL DOCUMENTATIONS !
Before beginning work this operating instruction booklet and the enclosed
safety instructions (no. 016000, pink-colored booklet) have to be read through
carefully. Always follow the instructions during operation. Give this operating in-
struction booklet and the appropriate safety instructions to the operator.

Table of Contents

Questions and Answers:

Deprag AST40-1 Specifications

General IconGeneral
BrandDeprag
ModelAST40-1
CategoryController
LanguageEnglish

Summary

1 Definition of Signal Words and Symbols

1.1 Safety Signal Word Meanings

Explains the meaning of DANGER, WARNING, CAUTION, NOTICE, and IMPORTANT symbols.

2 Safety Instructions

2.1 General Safety Guidelines

Essential safety warnings for operation, including electrocution risk.

3 Intended Use

3.1 Proper Application Scope

Specifies the intended industrial use and limitations of the AST40 controller.

4 Scope of Delivery

4.1 Package Contents

Lists the items included in the AST40 sequence controller shipment.

5 Brief Description

5.1 AST40 Controller Overview

High-level overview of the AST40's capabilities and features.

6 Hardware Description

6.1 AST40 Views

Visual overview of the AST40 controller's front and connection sides.

6.2 Interface and Connector Details

Details of all interfaces including I/O, Ethernet, USB, Emergency Stop, and Fieldbus.

7 Start-up and Configuration

7.1 Dimension Sheet

Technical drawing with dimensions of the AST40 unit.

7.2 Assembly and Wiring

Step-by-step guide for physical assembly and connecting components.

7.3 Controller Operation and Programming

Explains basic operation and how to program screwdriving sequences.

7.4 Fieldbus Integration

Configuration for Profibus, Profinet, EtherNet/IP, and EtherCAT, including software imports.

8 User Management

8.1 User Roles and Administration

Manages user accounts, passwords, and access rights for the controller.

9 Touch Display Operation

9.1 Touchscreen Interface Elements

Explains display fields, input fields, buttons, switches, and input methods.

9.2 Menu Navigation and Structure

How to navigate menus, open modules, and log in.

9.3 Process Data Display

Viewing process data including display, statistics, and graphics.

9.4 System Settings and Data

Configuring system settings, network, fieldbus, date/time, and user management.

9.5 Screwdriving Sequence Programming

Creating and modifying screwdriving programs via the touch display.

9.6 Diagnostics and Testing

Performing tests and diagnostics on tool, I/O, Fieldbus, and system status.

10 Web-based User Interface Operations

10.1 Requirements and Preparation

System requirements (hardware/software) and initial setup for web access.

10.2 Accessing the Web Interface

How to start, log in, and understand the web interface menu structure.

10.3 System Settings via Web Interface

Configuring system settings, network, fieldbus, date/time, and user administration.

10.4 Screwdriving Sequence Management

Creating, editing, and managing screwdriving programs through the web interface.

10.5 Process Data and Diagnostics via Web

Accessing process data, statistics, graphics, manuals, and updates through the web interface.

11 Settings

11.1 Controller Settings

Configuration of IP, language, fieldbus, and other controller parameters.

11.2 Screwdriver Settings and Defaults

Configuration and default values for the MINIMAT–EC-Servo Screwdriver.

12 Screwdriving Strategies and Commands

12.1 Screwdriving Strategies

Detailed explanation of various screwdriving methods (Torque, Angle, Friction, etc.).

12.2 Commands

Explanation of available commands like Waiting, Setting, Displaying values, Saving.

13 Documentation and Data Output

13.1 Final Values and Curve Data

How screwdriving results and curves are stored and can be accessed.

13.2 Statistics and Print Output

Generating statistics and configuring print formats for screwdriving data.

14 Maintenance and Servicing

14.1 General Recommendations

General recommendations for device handling, cleaning, and safety.

14.2 Software Updates

Procedures for updating software for main controller, power unit, and screwdriver.

14.3 Touch Display Calibration

Steps to recalibrate the touch display for accurate input.

15 Error Handling and Troubleshooting

15.1 System Error Codes

Lists system errors for screwdriver, power unit, controller, and communication.

15.2 Sequence Errors

Lists errors related to the screwdriving sequence itself.

16 Help with Faults

16.1 Basic Troubleshooting

Basic troubleshooting steps for common display and connection issues.

17 Accessories

17.1 Connectivity and Interface Accessories

Lists cables, connectors, fieldbus modules, and printer interfaces.

17.2 Optional Software Packages

Information on DataLogger, GRAPH10, TC30-PC Statistics software packages.

18 Glossary

18.1 Technical Term Definitions

Definitions of technical terms used throughout the manual.

19 Decommissioning and Storage

19.1 Shutdown and Storage Procedure

Procedures for safely shutting down and storing the device.

20 Technical Data

20.1 Device Specifications

Technical specifications including dimensions, operating temperature, and voltage.

21 EC Declaration of Incorporation

21.1 Manufacturer's Declaration

Declaration of conformity with relevant machine directives and standards.

22 Service Locations and Authorized Partners

22.1 Contact Information

Contact details for DEPRAG support and worldwide service locations.

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