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Deprag AST6 User Manual
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88
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Service Locations and Authorized Partners
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89
Table of Contents
Default Chapter
2
Table of Contents
2
1 Definition of Signal Words and Symbols
6
2 Safety Instructions
7
3 Intended Use
7
4 Scope of Delivery
8
5 Short Description
8
6 Hardware Description
9
Views of the AST6
9
Front Panel
9
Connection Panel
9
Figure 1: Front Panel of AST6
9
Figure 2: Connection Panel of AST6
9
Interface Description
10
Screwdriver
10
Voltage Supply
10
Ethernet
10
Input/Output Interface
11
Interface Fieldbus (Optional)
11
7 Commissioning
12
Dimension Sheet
12
Figure 3: Dimension Sheet
12
Assembly Instruction
13
Information on Programming the Sequence Controller
14
Functioning of the Sequence Controller AST6
14
Figure 4: Main Screen: Process Display
14
Connection to a Master Controller
15
I/O Interface
15
Fieldbus Modules (Optional)
15
Figure 5: Hardware Configuration of Profibus DP
16
Figure 6: Hardware Configuration of Profinet
16
Table 1: Modules and Udt's for the Control
17
Table 2: Directory of the Modules
17
Table 3: Description - Interface Parameters (FB13)
18
Table 4: Description - Data Structure of the Control Signals (UDT31)
19
Table 5: Description - Data Structure of the Status Signals (UDT32)
21
Table 6: Description - Error Codes
21
Table 7: Description - Data Structure of the Screw Data (UDT33)
22
8 Operation
24
General
24
Operating Via the Touch Display
24
Control Elements
24
Figure 7: Selecting between Two Options
25
Figure 8: Selecting between Several Options
25
Figure 9: Numericalblock for Numerical Input
26
Figure 10: Keyboard for Text Input
26
Menu Structure
27
Figure 11: Menu Structure
27
Description of the Menu Structure
28
Figure 12: Main Menu
28
Figure 13: Process Data Menu
29
Figure 14: Curve Display
29
Figure 15: Menu System
30
Figure 16: Screwing Sequence
30
Figure 17: Test Menu
31
Operation Via the Web Interface
32
Requirements
32
Preparing to Use the Web Interface
32
The Menu Structure
33
Figure 18: Web Interface Menu Structure
33
Description
34
Figure 19: the Home Page
34
Figure 20: Start Page
35
Figure 21: Statistic
36
Figure 22: Downloading Curve Data
37
Figure 23: Screwdriver Results
38
Figure 24: Tool Data
39
Figure 25: System Data
40
Figure 26: Update
41
Figure 27: Activating Extensions
41
Figure 28: Default Settings
43
Figure 29: Default Settings - Lower Part of the Page
43
Figure 30: Date / Time
44
Figure 31: New Password
44
Figure 32: Screwing Sequence
45
Figure 33: Manuals
48
Figure 34: Additional Programs
49
Figure 35: Fieldbus
49
9 Settings
50
Description of the Adjustable Prameter
50
General Parameters
50
Special Parameters for Fieldbus Systems (Optional)
51
Table 8: Adjustable Parameter
51
Table 9: Configurable Profibus Parameters
51
Table 10: Configurable Profinet Parameters
51
Table 11: Configurable Ethernet IP Parameters
51
Default Values
52
General Parameters
52
Special Parameters for Fieldbus Systems (Optional)
52
Table 12: Default Values
52
Table 13: Default Values for Profibus
52
Table 14: Default Values for Profinet
52
Table 15: Default Values for Ethernet IP
52
10 Screwing Samples and Commands
53
Screwing Sample
53
Screwing / Loosen to Torque
53
Figure 36: Screwing Application to Torque
53
Expanded Screwing to Torque
54
Figure 37: Expanded Screwing to Torque
54
Screwing / Loosen to Angle
55
Figure 38: Screwing to Angle
55
Figure 39: Loosening on Angle
56
Friction Value Package (Optional)
57
Figure 40: Friction Value Measurement
57
Figure 41: Screwing on Differential Torque
58
Figure 42: Screwing Applications Depending on Friction
60
Commands
63
Waiting for Input
63
Setting the Output
63
Resetting the Output
63
Display Values
63
Save Values
63
Statistic
63
Waiting Time
63
Hold Position
63
11 Diagnosis
64
System Test
64
Screwdriver Test
64
Number of Rotation Test
64
Angle Test
64
Torque Test
64
Sequence Test
65
Interface
65
I/O Interface
65
12 Documentation
66
Final Values
66
Table 16: Structure of the Data Set
66
Curve Representation
67
Statistic
68
13 Maintenance and Servicing
69
Updating the Software
70
Main Control and Touch Display
70
Power Unit
70
Calibrating the Touch Display
70
Exchanging the Battery
71
Spare Parts
71
14 Error Display and Troubleshooting
72
System Errors
72
Screwdriver
72
Power Unit
72
Table 17: System Errors Regarding the Screwdriver
72
Table 18: System Errors Regarding the Power Unit
72
Main Controller
73
Communication
73
Table 19: System Errors Regarding the Main Controller
73
Table 20: System Errors Regarding the Communication
73
I/O Interface
74
Table 21: System Errors Regarding the I/O Interface
74
Error in the Screwing Sequence
75
Table 22: Fault in the Screwing Sequence
75
15 Trouble Shooting
76
Table 23: Troubleshooting
76
16 Required Accessories
77
Power Cable
77
17 Optional Equipment
77
AST6 to PC Connecting Cable
77
Fieldbus Module
77
Profibus
77
Profinet
77
Ethercat
77
Ethernet IP
77
Base
77
Plug Connector 24V Input/Output Interface
78
Plug Connector Voltage Supply
78
Touch-Pen
78
Optional Software Packages
79
Friction Value Software Package
79
Datalogger
79
Figure 43: Datalogger
79
GRAPH10 - Curve Overlapping
80
Figure 44: GRAPH10E
80
18 Decommissioning and Storage
81
19 Technical Data
82
20 Glossary
83
21 Ec Declaration of Incorporation
87
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Deprag AST6 Specifications
General
Brand
Deprag
Model
AST6
Category
Controller
Language
English
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