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Diatron Abacus + Service Manual

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Hematology Analyzer
Service Manual
Release 1.09
DIATRON Messtechnik Ges.m.B.H.
A-1141 Wien, Ameisgasse 49-51/2.
AUSTRIA
Tel.: (431) 914-85-00, 911-38-48
Fax: 914-85-07-15
Web: www.diatron.com
DIATRON MI Ltd.
H-58-59.
HUNGARY
Tel.: (361) 436-98-00
Fax: (361) 436-98-00
Web: www.diatron.com
E-mail: support@diatron.com

Table of Contents

Questions and Answers:

Diatron Abacus + Specifications

General IconGeneral
BrandDiatron
ModelAbacus +
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction to Abacus+ Hematology Analyzer

Name and Serial Number

Identifies the instrument's name and serial number for reference.

Intended Use of the Analyzer

Describes the analyzer's purpose and capabilities for in vitro diagnostics.

Integrated Software Features

Explains the role and features of the instrument's integrated software.

Functional Description of the Abacus+ Analyzer

Main Electronic Parts Overview

Lists and describes the main electronic components of the analyzer.

Counting Chambers and Measuring Apertures

Details the impedance method for cell counting using apertures.

HGB Measuring Head Function

Explains the function of the HGB head, including light source and photo detector.

Cell Counter Amplifier Board

Describes the amplifier board's role in signal processing and connections.

Control and Measurement Board (COMB)

Details the COMB board, its PC system, and measurement processing.

DIMM-PC Module Description

Explains the DIMM-PC module, its processor, RAM, and FlashDisk.

Configuration and ID E²PROM Board (IDEPROM)

Describes the IDEPROM board's function in interconnections and storing identity info.

Pneumatic and Power Board (PPB)

Details the PPB card's functions for power, motor drivers, and fluidics.

Opto-boards for Stepper Motors

Explains the function of opto-boards for stepper motor position sensing.

Valve Boards Identification

Describes the different types of valve boards and their connections.

Pressure Sensor Functionality

Details the pressure sensor for measuring air pressure and vacuum.

Digital Reagent Sensor Board

Explains the reagent sensor board with liquid detectors for compensation.

LCD Display and High Voltage Board

Describes the LCD display and its high voltage backlight.

Keypad Operation

Details the 29-button foil keypad and its layout.

External Power Supply Unit

Explains the external 12VDC power supply unit.

Main Mechanic and Fluidic Parts of the Analyzer

Sampling Needle Assembly

Describes the sampling needle's function and aspiration.

Washing Head Mechanism

Details the washing head for cleaning the sampling needle.

H&V Moving Unit

Explains the unit that moves the sampling needle horizontally and vertically.

Main Dilutor Components

Describes the main dilutor with syringes, motors, and gear transmission.

Micro Dilutor Functionality

Details the micro dilutor for precise sample aspiration.

Puffer Reservoir Role

Explains the puffer reservoir's role in maintaining vacuum stability.

Pump System Description

Describes the pump for generating vacuum and draining the fluidic system.

Assembled Analyzer Overview

Shows the front and rear panels of the assembled analyzer.

Analyzer Adjustment Procedures

Mechanical Settings for Operation

Covers important mechanical adjustments for analyzer operation.

Opto Wheel Setting

Details the setting of the opto wheel for vertical motor movements.

Sampling Needle Setting

Explains how to set the sampling needle to its operational position.

Hardware Settings and Calibration

Covers hardware-specific adjustments for optimal performance.

Amplifier Offset Setting

Describes how to adjust the amplifier offset to a specific range.

Operation of the Fluidic System

Basic Fluidic Processes

Outlines the fundamental processes of the fluidic system.

Sampling Process Steps

Details the process of aspirating blood samples.

Needle Washing Process

Explains how the sampling needle is washed with diluent.

Diluting Processes

Describes the steps involved in diluting samples for analysis.

Fluid Transfer from MIX to WBC Chamber

Details the transfer of liquid from the MIX to the WBC chamber.

Lysing Process Steps

Explains the process of adding lysing reagent for cell analysis.

Counting Process

Describes how the instrument counts cells using vacuum.

Aperture Priming Process

Details the process of filling aperture branches with diluent.

WBC Chamber Draining Process

Explains the procedure for draining the WBC chamber.

RBC Chamber Draining Process

Details the procedure for draining the RBC chamber.

Cleaner Priming Process

Explains how the cleaner solution is primed through the system.

Main Functions of Fluidic System

Covers the primary operational functions of the fluidic system.

Fluidic System Initialization

Describes the fluidic initialization steps before operation.

Instrument Wake Up Process

Explains the process of waking the instrument from standby.

Measurement Cycle Overview

Details the steps involved in a typical measurement cycle.

Instrument Standby Mode

Describes the process when the instrument enters standby mode.

Standard Cleaning Function

Explains the standard cleaning function of the instrument.

Hard Cleaning Procedure

Details the procedure for performing a hard cleaning cycle.

Instrument Shutdown Steps

Outlines the steps performed during instrument shutdown.

Checking Proper Operation

Performing Self Tests

Describes how to use the built-in self-test for operation checking.

Self Test Screens and Results

Explains the different panels and results shown during self-test.

Normal Range of Self Test Parameters

Lists the normal operating ranges for self-test parameters.

Troubleshooting Guide for Self Test

Provides guidance for troubleshooting self-test errors.

Service Menu Options

Entering the Service Menu

Explains how to access the service menu using a code.

Main Service Menu Structure

Shows the structure of the main service menu and its options.

Editing Service Contact Information

Describes how to edit service contact information.

Viewing Device Information

Explains how to view device model, serial number, and software version.

Service Calibration Procedures

Details the menu for service calibration purposes.

Instrument Settings Menu

Lists the main settings categories for the instrument.

Pneumatic/Measurement Options

Allows setting parameters for automatic functions.

Operation Settings Configuration

Configuration for LCD light, startup, and calendar modes.

Editing the Service Code

Allows changing the default service code.

Service Testing Menu

Provides tools for checking instrument hardware.

Valve Test Menu

Tool to test and set the state of the valves.

Motor Test Menu

Allows testing of various motors in the system.

Display and Keyboard Test

Tests the functionality of the LCD panel and keypad.

Stress Mode Operation

Performs continuous measuring cycles for burn-in or system checks.

Miscellaneous Settings

Accesses software upgrade, device statistics, and needle setting.

Multi-user Rescue Code

Provides a rescue code to access supervisor level if password is lost.

Service Operation Procedures

Opening the Instrument

Instructions on how to access the instrument's internal components.

MDA Emulation Mode

Explains MDA mode for checking BIOS and OS functions.

Key BIOS Settings for Operation

Lists required BIOS settings for proper instrument function.

Checking the BIOS Setup

Guide for checking and configuring BIOS settings.

BIOS Description and Setup

Provides information about the BIOS setup utility and its menus.

DOS Functions on the Instrument

Instructions for running DOS functions using a boot floppy.

Troubleshooting and Error Handling

Error Codes Reference

Lists and explains various error codes detected by the analyzer.

Software and System Errors

Details error codes related to software or system malfunctions.

Pneumatic System Errors

Lists and explains error codes specific to pneumatic system issues.

Measurement Errors

Details error codes related to measurement failures.

Printing Errors

Lists error codes associated with printer issues.

Other Error Codes

Covers miscellaneous error codes not fitting other categories.

Warning Messages Overview

Lists and explains warning messages from the analyzer.

Pneumatic Warnings

Details warning messages related to the pneumatic system.

Database Relating Warnings

Lists warnings concerning database operations.

Warnings Relating to QC Measure

Explains warnings related to Quality Control measurements.

Calibration Relating Warnings

Lists warnings associated with calibration procedures.

Hardware Relating Warnings

Details warnings related to hardware component issues.

Other Warning Messages

Covers miscellaneous warnings not fitting other categories.

Possible Causes of Noise

Explains potential sources of noise affecting measurements.

Contaminated Reagent Issues

Discusses contaminated reagents as a cause of noise.

Bad Earth Grounding Effects

Explains how poor earth grounding can introduce noise.

External Electrical Noise Sources

Identifies external electrical sources that can cause noise.

Internal Noise Sources

Discusses internal system components that may cause noise.

Maintenance Procedures

Weekly Maintenance by User

Outlines routine weekly maintenance tasks for the user.

Cleaning the Washing Head

Describes how to clean the washing head.

Periodic Maintenance by Service

Covers periodic maintenance checks performed by service personnel.

Self Test and Device Statistics Check

Recommends running self-tests and checking device statistics.

Cleaning and Greasing Dilutor Block

Details cleaning and greasing procedures for the dilutor block.

Dilutor Piston Tips Check and Lubrication

Explains checking and lubricating dilutor piston tips.

Needle Moving Mechanics Cleaning

Describes cleaning and lubricating needle moving mechanics.

Washing Head Check and Replacement

Guides on checking and replacing the washing head.

Peristaltic Pump Tube Check

Details checking and replacing the peristaltic pump tube.

Checking Lyse Tubing Condition

Explains how to check the condition of lyse tubing.

Bleaching of Fluidic System

Recommends a bleaching procedure for the fluidic system.

Spare Parts List

Appendices: Technical Information

Warning Flags Summary

Summarizes warning flags and their recommended user actions.

Serial Communication Protocol

Describes the serial communication protocols used by the instrument.

General Description of Serial Communication

Explains the basics of serial communication with the instrument.

Format of Packages Sent

Details the format of data packages sent by the analyzer.

Receiver Acknowledge Format

Explains the format of receiver acknowledgment messages.

Detailed Package Description

Provides a detailed breakdown of different data packages.

Serial Protocol 1.0

Describes the parameters and sequence for Serial Protocol 1.0.

Serial Protocol 1.7

Details the parameters and sequence for Serial Protocol 1.7.

Serial Protocol 2.20 and 2.23

Explains the upgraded header information for Serial Protocols 2.20/2.23.

Serial Protocol 3.0

Describes the new record transmitting approach for Serial Protocol 3.0.

Abacus+ Cabling Diagram

Illustrates the cabling connections within the instrument.

Abacus+ Tubing Schematics

Provides schematic diagrams of the fluidic tubing system.

Recommended Kit of Tools

Lists essential tools required for maintenance and service.

Electronic Schematics Location

Indicates where electronic schematics can be found (PDF appendices).

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