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DURKOPP ADLER
Sewing Machine
867-M Premium
DURKOPP ADLER 867-M Premium Service Instruction
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Maintenance
152
Service Instructions 867-M PREMIUM - 02.0 - 02/2017
21.4
Parts list
A parts list can be ordered from Dürkopp
Adler. Or visit our website for f
ur-
ther information at:
www.duerkopp-adler.com
153
155
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
7
For Whom Are These Instructions Intended
7
Representation Conventions - Symbols and Characters
7
Other Documents
9
Liability
9
2 Safety
11
Basic Safety Instructions
11
Signal Words and Symbols Used in Warnings
12
3 Working Basis
15
Order of the Settings
15
Laying the Cable Guide
15
Calling up the Service Routine
16
Removing the Covers
18
Access to the Underside of the Machine
18
Removing and Placing the Arm Cover
19
Removing and Placing the Head Cover
20
Removing and Placing the Valve Cover
21
Opening and Closing the Throat Plate Slide
22
Disassembling and Assembling the Throat Plate
23
Disassembling and Assembling the Feed Dog
24
Flats on Shafts
25
Locking the Machine in Place
26
Setting the Handwheel into Position
27
4 Setting the Handwheel Scale
29
5 Positioning the Arm Shaft
30
6 Positioning the Toothed Belt Wheels
31
Positioning the Upper Toothed Belt Wheel
31
Positioning the Lower Toothed Belt Wheel
32
7 Setting the Mechanical Stitch Adjustment
34
Setting the Stitch Regulator Gear
34
Setting the Eccentric for the Forward and Backward Stitches
36
8 Setting the Feed Dog
37
Setting the Feed Dog Position
37
Moving the Feed Dog Carrier
39
Setting the Feed Dog Movement
40
Setting the Feed Dog Feed Movement
40
Setting the Feed Dog Height at Top Dead Center
41
Setting the Feed Dog Stroke Movement
42
Setting the Compensating Weight
43
9 Aligning the Needle Bar Linkage
45
Aligning the Needle Bar Linkage Sideways
45
Aligning the Needle Bar Linkage in the Sewing Direction
47
10 Position of the Hook and Needle
48
Setting the Hook Side Clearance
48
Setting the Loop Stroke Position
50
Setting the Needle Guard
52
Setting the Needle Bar Height
53
11 Setting the Bobbin Case Lifter
55
Setting the Lifting Gap
56
Setting the Timing for Lifting
57
12 Sewing Feet
58
Setting the Sewing Foot Lifting Gear
58
Setting an Even Sewing Foot Stroke
59
Setting the Stroke Movement for the Feeding Foot
60
Setting the Sewing Foot Pressure and Sewing Foot Lift
61
13 Setting the Needle Thread Tension
63
Setting the Needle Thread Regulator
63
Setting the Thread Tension Spring
64
Electronic Needle Thread Tension
65
14 Winder
66
Setting the Winder Wheel and the Driver Wheel (Long Arm Machines)
66
Setting the Winder
67
Setting the Hook Thread Guide
70
15 Thread Cutter
71
Setting the Height of the Thread-Pulling Knife
71
Setting the Cutoff Curve
72
Setting the Cutting Pressure
74
Setting Point in Time for Cutting
75
16 Short Thread Cutter
77
General Information
78
Setting the Locking Latch
80
Setting the Thread-Pulling Knife
81
Setting the Counter Blade
82
Setting Point in Time for Cutting
84
17 Long Thread Cutter
86
Setting the Height of the Thread-Pulling Knife
86
Setting the Cutoff Curve
87
Setting the Cutting Pressure
88
Setting Point in Time for Cutting
90
18 Setting the Safety Snap-On Coupling
91
Attaching the Safety Snap-On Coupling
91
Setting the Torque
92
19 Integrated Motor
93
Overview of the Components
93
Disassembling the Drive
94
Disassembling the Handwheel and Handwheel Flange
94
Removing the Cover
94
Disassembling the Encoder
95
Disassembling the Stator
96
Disassembling the Rotor
96
Assembling the Drive
97
Assembling the Rotor
97
Assembling the Stator
98
Assembling the Encoder
99
Assembling the Cover
99
Locking the Machine in Place
100
Assembling the Handwheel Flange
100
Assembling the Handwheel
101
20 Programming
103
Calling up the Technician Level
103
Structure of the Software
103
Parameter Selection (Parametercall) Submenu
104
Program Presettings (Default Program) Submenu
105
Setting the Stitch Length (Stitchlen.) Parameter
105
Setting the Foot Pressure (Foot Press.) Parameter
106
Setting the Needle Thread Tension (Thr.tens.) Parameter
106
Setting the Sewing Foot Stroke (Foot Stroke) Parameter
106
Setting the Start Bartack Parameter (Start Tack)
107
Set End Bartack Parameter (End Tack)
107
Setting the Thread Cutter Parameter (Thread Trim)
107
Setting the Daily Piece Counter (Dailypieces) Parameter
107
Machine Configuration (Machine Config.) Submenu
108
Setting the Thread Cutter Parameter (Thread Trim)
109
Setting the Thread Clamp Parameter (Thread Clamp)
110
Setting the Speed (Speed) Parameter
112
Setting the Stop Positions (Stop Positions) Parameter
112
Setting the Sewing Foot (Foot) Parameter
112
Setting the Needle Thread Tension (Thr.tens.) Parameter
113
Setting the Sewing Foot Stroke (Stroke) Parameter
114
Setting the Stitch Length (Stitchlen.) Parameter
115
Setting the Bobbin (Bobbin) Parameter
115
Setting Motor Holding Force (Holding Force) Parameter
116
Setting the Pedal (Pedal) Parameter
116
Setting the Needle Cooling (Needlecooling) Parameter
117
Setting the Seam Center Guide (Centerguide) Parameter
117
Setting the Edge Guide (Edgeguide) Parameter
118
Setting the Material Thickness Detection (Fabric Thickness) Parameter
118
Setting the Correction of Effects of High Speed (Speed Corr) Parameter
119
Setting the Light Barrier (Lightbarrier) Parameter
119
Setting the Segment Length (Mode Seg.size) Parameter
120
Setting the Threading Mode (Threading) Parameter
120
User Configuration (User Config.) Submenu
120
Setting the Language Selection (Language) Parameter
121
Setting the Parameter View (Parameterview) Parameter
121
Setting the Input Configuration (Input Config) Parameter
122
Setting the Output Configuration (Output Config) Parameter
123
Setting the Stitch Functions (Stitchfunctions) Parameter
124
Setting the Programs (Programs) Parameter
125
Setting the Electronic Handwheel (Jog-Dial) Parameter
125
Setting the Access Rights (Lock) Parameter
126
Setting the Contrast (Contrast) Parameter
127
Setting the Brightness (Brightness) Parameter
127
Service (Service) Submenu
128
Setting the Multitest (Multitest) Parameter
128
Setting the Service Routine (Adjustments) Parameter
132
Setting the Calibration (Calibration) Parameter
132
Counter (Counter) Submenu
135
Reset Data (Reset) Submenu
135
Data Transfer (Data Transfer) Submenu
136
Setting the All Data (All Data) Parameter
136
Setting the Only Data (Only Data) Parameter
138
Setting the Programs (Programs) Parameter
139
Perform Software Update
141
21 Maintenance
145
Cleaning
146
Lubricating
148
Lubricating the Machine Head
149
Setting the Hook Lubrication
150
Servicing the Pneumatic System
151
Setting the Operating Pressure
151
Draining the Water Condensation
152
Cleaning the Filter Element
153
Parts List
154
22 Decommissioning
155
23 Disposal
157
24 Troubleshooting
159
Customer Service
159
Errors in Sewing Process
160
Error in the Software
161
Testing the Function of the Buttons
161
25 Technical Data
163
26 Appendix
165
Other manuals for DURKOPP ADLER 867-M Premium
Operating Instructions
98 pages
Service Instructions
174 pages
Additional Instructions
20 pages
5
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DURKOPP ADLER 867-M Premium Specifications
General
Brand
DURKOPP ADLER
Model
867-M Premium
Category
Sewing Machine
Language
English
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