DURKOPP ADLER 867-M Premium - Service Instructions Manual

DURKOPP ADLER 867-M Premium

174 pages

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867-M PREMIUM

Service Instructions

Table of Contents

Default Chapter3
- Table of Contents3
1 About These Instructions7
- For Whom Are These Instructions Intended7
- Representation Conventions - Symbols and Characters7
- Other Documents9
- Liability9
2 Safety11
- Basic Safety Instructions11
- Signal Words and Symbols Used in Warnings12
3 Working Basis15
- Order of the Settings15
- Laying the Cable Guide15
- Calling up the Service Routine16
- Removing the Covers18
- Access to the Underside of the Machine18
- Removing and Placing the Arm Cover19
- Removing and Placing the Head Cover20
- Removing and Placing the Valve Cover21
- Opening and Closing the Throat Plate Slide22
- Disassembling and Assembling the Throat Plate23
- Disassembling and Assembling the Feed Dog24
- Flats on Shafts25
- Locking the Machine in Place26
- Setting the Handwheel into Position27
4 Setting the Handwheel Scale29
5 Positioning the Arm Shaft30
6 Positioning the Toothed Belt Wheels31
- Positioning the Upper Toothed Belt Wheel31
- Positioning the Lower Toothed Belt Wheel32
7 Setting the Mechanical Stitch Adjustment34
- Setting the Stitch Regulator Gear34
- Setting the Eccentric for the Forward and Backward Stitches36
8 Setting the Feed Dog37
- Setting the Feed Dog Position37
- Moving the Feed Dog Carrier39
- Setting the Feed Dog Movement40
- Setting the Feed Dog Feed Movement40
- Setting the Feed Dog Height at Top Dead Center41
- Setting the Feed Dog Stroke Movement42
- Setting the Compensating Weight43
9 Aligning the Needle Bar Linkage45
- Aligning the Needle Bar Linkage Sideways45
- Aligning the Needle Bar Linkage in the Sewing Direction47
10 Position of the Hook and Needle48
- Setting the Hook Side Clearance48
- Setting the Loop Stroke Position50
- Setting the Needle Guard52
- Setting the Needle Bar Height53
11 Setting the Bobbin Case Lifter55
- Setting the Lifting Gap56
- Setting the Timing for Lifting57
12 Sewing Feet58
- Setting the Sewing Foot Lifting Gear58
- Setting an Even Sewing Foot Stroke59
- Setting the Stroke Movement for the Feeding Foot60
- Setting the Sewing Foot Pressure and Sewing Foot Lift61
13 Setting the Needle Thread Tension63
- Setting the Needle Thread Regulator63
- Setting the Thread Tension Spring64
- Electronic Needle Thread Tension65
14 Winder66
- Setting the Winder Wheel and the Driver Wheel (Long Arm Machines)66
- Setting the Winder67
- Setting the Hook Thread Guide70
15 Thread Cutter71
- Setting the Height of the Thread-Pulling Knife71
- Setting the Cutoff Curve72
- Setting the Cutting Pressure74
- Setting Point in Time for Cutting75
16 Short Thread Cutter77
- General Information78
- Setting the Locking Latch80
- Setting the Thread-Pulling Knife81
- Setting the Counter Blade82
- Setting Point in Time for Cutting84
17 Long Thread Cutter86
- Setting the Height of the Thread-Pulling Knife86
- Setting the Cutoff Curve87
- Setting the Cutting Pressure88
- Setting Point in Time for Cutting90
18 Setting the Safety Snap-On Coupling91
- Attaching the Safety Snap-On Coupling91
- Setting the Torque92
19 Integrated Motor93
- Overview of the Components93
- Disassembling the Drive94
- Disassembling the Handwheel and Handwheel Flange94
- Removing the Cover94
- Disassembling the Encoder95
- Disassembling the Stator96
- Disassembling the Rotor96
- Assembling the Drive97
- Assembling the Rotor97
- Assembling the Stator98
- Assembling the Encoder99
- Assembling the Cover99
- Locking the Machine in Place100
- Assembling the Handwheel Flange100
- Assembling the Handwheel101
20 Programming103
- Calling up the Technician Level103
- Structure of the Software103
- Parameter Selection (Parametercall) Submenu104
- Program Presettings (Default Program) Submenu105
- Setting the Stitch Length (Stitchlen.) Parameter105
- Setting the Foot Pressure (Foot Press.) Parameter106
- Setting the Needle Thread Tension (Thr.tens.) Parameter106
- Setting the Sewing Foot Stroke (Foot Stroke) Parameter106
- Setting the Start Bartack Parameter (Start Tack)107
- Set End Bartack Parameter (End Tack)107
- Setting the Thread Cutter Parameter (Thread Trim)107
- Setting the Daily Piece Counter (Dailypieces) Parameter107
- Machine Configuration (Machine Config.) Submenu108
- Setting the Thread Cutter Parameter (Thread Trim)109
- Setting the Thread Clamp Parameter (Thread Clamp)110
- Setting the Speed (Speed) Parameter112
- Setting the Stop Positions (Stop Positions) Parameter112
- Setting the Sewing Foot (Foot) Parameter112
- Setting the Needle Thread Tension (Thr.tens.) Parameter113
- Setting the Sewing Foot Stroke (Stroke) Parameter114
- Setting the Stitch Length (Stitchlen.) Parameter115
- Setting the Bobbin (Bobbin) Parameter115
- Setting Motor Holding Force (Holding Force) Parameter116
- Setting the Pedal (Pedal) Parameter116
- Setting the Needle Cooling (Needlecooling) Parameter117
- Setting the Seam Center Guide (Centerguide) Parameter117
- Setting the Edge Guide (Edgeguide) Parameter118
- Setting the Material Thickness Detection (Fabric Thickness) Parameter118
- Setting the Correction of Effects of High Speed (Speed Corr) Parameter119
- Setting the Light Barrier (Lightbarrier) Parameter119
- Setting the Segment Length (Mode Seg.size) Parameter120
- Setting the Threading Mode (Threading) Parameter120
- User Configuration (User Config.) Submenu120
- Setting the Language Selection (Language) Parameter121
- Setting the Parameter View (Parameterview) Parameter121
- Setting the Input Configuration (Input Config) Parameter122
- Setting the Output Configuration (Output Config) Parameter123
- Setting the Stitch Functions (Stitchfunctions) Parameter124
- Setting the Programs (Programs) Parameter125
- Setting the Electronic Handwheel (Jog-Dial) Parameter125
- Setting the Access Rights (Lock) Parameter126
- Setting the Contrast (Contrast) Parameter127
- Setting the Brightness (Brightness) Parameter127
- Service (Service) Submenu128
- Setting the Multitest (Multitest) Parameter128
- Setting the Service Routine (Adjustments) Parameter132
- Setting the Calibration (Calibration) Parameter132
- Counter (Counter) Submenu135
- Reset Data (Reset) Submenu135
- Data Transfer (Data Transfer) Submenu136
- Setting the All Data (All Data) Parameter136
- Setting the Only Data (Only Data) Parameter138
- Setting the Programs (Programs) Parameter139
- Perform Software Update141
21 Maintenance145
- Cleaning146
- Lubricating148
- Lubricating the Machine Head149
- Setting the Hook Lubrication150
- Servicing the Pneumatic System151
- Setting the Operating Pressure151
- Draining the Water Condensation152
- Cleaning the Filter Element153
- Parts List154
22 Decommissioning155
23 Disposal157
24 Troubleshooting159
- Customer Service159
- Errors in Sewing Process160
- Error in the Software161
- Testing the Function of the Buttons161
25 Technical Data163
26 Appendix165

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