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Eaton STS 2000A - User Manual

Eaton STS 2000A
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p/n: 164001127
Revision 01
Installation and Operation Manual
Eaton
©
Static Transfer Switch 2000A 3-Pole

Table of Contents

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Overview

The Eaton Static Transfer Switch (STS) 2000A 3-Pole is a sophisticated power distribution device designed to ensure continuous power supply to mission-critical loads by seamlessly switching between two independent three-phase AC input power sources. Unlike electromechanical transfer switches, the STS 2000A utilizes semiconductor technology, specifically silicon controlled rectifiers (SCRs), for faster and more reliable transfers without moving parts.

Function Description

The primary function of the STS 2000A is to mitigate power anomalies that occur between uninterruptible power supplies (UPSs), utility power sources, or other power sources and the STS load. These anomalies can include loss of an upstream source, out-of-specification power, faulty transformers in power distribution units (PDUs), or nuisance tripping of circuit breakers. The STS 2000A automatically or manually transfers the output load from one power source to the other if the active source fails or goes out of specification, or for testing and maintenance purposes. The device supports two input AC power sources that should be nominally of the same voltage, phase rotation, and frequency, typically from UPSs, utility power, transformer outputs, or PDU outputs. It provides a single AC output to supply redundant power to downstream loads, switching a 3-phase AC load while the neutral wire remains unswitched.

The STS 2000A incorporates advanced transfer algorithms to ensure minimal disruption during switching. The patented Volt Second Synchronizing (VSS) algorithm is a key feature, dramatically reducing current inrush when transferring between sources, especially when downstream transformers are present. This algorithm limits transformer inrush to approximately 1.5 times the transformer’s full load current rating, preventing outages caused by tripping circuit breakers. Automatic transfers using the VSS algorithm are completed in 3/4 of a cycle or less, including sense time, even for 180° out-of-phase sources. For situations without downstream transformers, a faster Power or Gate (POG) algorithm can be used, completing automatic transfers in 1/4 cycle or less. Sense algorithms continuously monitor power sources for out-of-specification conditions, with adjustable parameters for fine-tuning.

Important Technical Specifications

  • Current Rating: 2000 Amperes, 3-Pole.
  • Input Voltage Ratings: Nominal 600VAC, 480VAC, 400VAC, 240VAC, 208VAC, LL RMS 3-phase (3 wires + ground).
  • Voltage Range: +/-10% of nominal.
  • Source Voltage Distortion: Up to 15% THD plus notches, flat topping, and/or ringing transients.
  • Output Voltage: Same as input voltage.
  • Frequency: 60 Hz. +/-0.5 Hz; (50) Hz +/-0.5Hz.
  • Continuous Current Rating: 2000A input and output.
  • Short Circuit Rating: 65 KAIC up to 600 volts.
  • Load Power Factor Range: 0.5 to 1.0, leading or lagging.
  • Load Crest Factor: Up to 3.5.
  • Overload Capacity (with MCCB trip settings at highest limits): 125% for 15 minutes, 150% for 2 minutes, 300% for 30 seconds, 500% for 10 seconds.
  • Grounding: Computer grade single-point ground compliant with FIPS Pub 94 and NEC requirements.
  • Surge Protection: Withstands transient voltage surges (ANSI/IEEE C62.41 Category B3), electrostatic discharges (ESD) up to 10 kV, and electromagnetic fields from portable transmitters within 3 feet.
  • Enclosure: NEMA-1 rated, dimensions 90"W x 60"D x 84"H, Pearl White with black top venting.
  • Weight: Approximately 5400 lbs.
  • Environmental Specifications:
    • Storage Temperature: -40° to +80°C.
    • Storage Altitude: Up to 40,000 feet above sea level.
    • Operating Temperature: 0° to 40°C.
    • Operating Altitude: Up to 5000 feet without de-rating; above 5000 feet, output current de-rated by 6% per 1000 feet.
    • Relative Humidity: 0 to 95% without condensation.
    • Audible Noise: ≤ 65 dBA at 5 ft. without alarm activation.
  • Redundancy Features:
    • MTBF exceeding 2,000,000 hours.
    • Dynamic tri-redundant logic with voting circuits.
    • Quad-redundant gate drivers for SCRs.
    • Tri-redundant logic power supplies.
    • N+3 fan redundancy for SCR cooling.
    • Tri-redundant fiber optic lite pipes and circular redundant CAN Bus for logic signals.
    • Noise immune optical and CAN buses.
    • Two levels of operator controls and status displays (Monitor and Redundant Operator Interface (ROI)).

Usage Features

The STS 2000A offers a comprehensive set of operational interfaces and controls. The primary interface is a 10.4-inch diagonal color graphics touchscreen display, which provides a dynamic one-line mimic diagram showing active and inactive power paths, bypass status, and real-time measurements. It also allows access to setup and configuration settings, administrative and operational controls, alarm and event logs, AC waveform captures for transfer events, digital and analog points (Modbus registers), voltage and current measurements, harmonics data, and load trending.

A Voice Unit provides audible announcements for alarms and cleared alarms, as well as operational cautions and step-by-step instructions for procedures like entering Bypass Mode. The Redundant Operator Interface (ROI) serves as a backup, always active, providing manual transfer capabilities and setting the operational mode (Normal or Redundant). Login is not required for the ROI, but key access to the front doors ensures security.

The system supports various communication methods for remote monitoring and control:

  • Modbus RTU: Via RS422/485 (4-wire or 2-wire) with configurable baud rate, parity, and address.
  • Ethernet 10/100 Mb: Supports ModBus TCP/IP, HTTP for web server access, SNMP for alarm traps, SNTP for time synchronization, and SMTP for email alarm alerts.
  • Land Line 9600 Modem: For dial-out summary alarm notification.
  • Dry Contact Signals: For status conditions, summary alarms, remote EPO, and remote source switching.
  • USB Port: For downloading event logs to a PC as a CSV file.

Security features include user-specific Personal Identification Numbers (PINs) and passwords, with different access levels (Administrator, Service, Operator) to control actions. Only one user can be logged in at a time, and all logins, logouts, and parameter changes are recorded in the Event Log. Physical security is maintained through key-locked doors for access to internal components.

Optional features enhance flexibility, such as a second MCSW Isolation Switch for redundancy and an Enhanced Contractor Board for additional dry contact and communication options, including a Multi-Switch Link Option for N+1 UPS configurations, coordinating multiple STS units with a single backup UPS.

Maintenance Features

The STS 2000A is designed for ease of maintenance and high availability. All control and logic components are mounted separately from power components, and MCCBs and MCSWs are draw-out type for easy replacement. Front and rear access (30 inches clearance) is required for installation and maintenance. The unit can be put into a Bypass Mode to isolate electronic components from power sources, allowing safe servicing without interrupting the output load. Kirk Key Interlocks enforce correct coordination between breakers during bypass operations, preventing cross-currents.

The system provides extensive diagnostic information through its touchscreen display and web interface, including:

  • Points Lists: Digital and Analog Values screens display the status and measurements of various points, with color-coded indicators for normal, abnormal (alarm), status-only, or invalid points.
  • Events, Alarms, and Waveform Plots: The Event Log records all system events (alarms, outages, user logins/logouts, state changes, threshold crossings) up to 512 entries in nonvolatile memory. The Alarms screen lists active alarms, and the Plots screen displays input and output waveforms for selected events, aiding in post-event analysis. The system can record events for approximately 15 seconds after power loss.
  • Harmonics Screen: Displays output voltage and current harmonics as a percentage of total waveform, with color-coded bars for each phase and Total Harmonic Distortion (THD).
  • Load Screen: Shows current, total KVA, peak KVA, and total KW for both sources and output, with color-coded bars indicating load levels (green for normal, yellow for 80%+, red for 100%+). Load trending is also displayed.

Eaton offers comprehensive service contracts, including factory-trained technicians for emergency on-site assistance, preventive maintenance visits (inspection, testing, calibration, software updates, cleaning), and time and materials coverage. These services ensure the continued reliability and optimal performance of the STS 2000A.

Eaton STS 2000A Specifications

General IconGeneral
BrandEaton
ModelSTS 2000A
CategorySwitch
LanguageEnglish

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