9.4.11 3.10 Charge Calibration Range ....................................................................... 84
9.4.12 3.11 Safety Override Detected ........................................................................ 84
9.4.13 3.12 Low Pressure ........................................................................................... 84
9.4.14 3.14 Over Speed (Variable Data) .................................................................... 85
9.4.15 3.15 Default Language .................................................................................... 85
There is little chance of fault of default language. .......................................................... 85
9.4.16 3.16 Memory Failure ....................................................................................... 85
9.4.17 3.17 Memory Corrupt ...................................................................................... 85
9.4.18 3.18 No Message Stored In Memory ............................................................... 85
10. Troubleshooting ..................................................................................................... 86
10.1 Where to Start ......................................................................................... 86
10.2 Identifying Faults .................................................................................... 87
10.3 Identifying Faults by Print Sample ......................................................... 87
10.4 Identifying Faults by Symptom .............................................................. 88
10.5 Problem Solving ...................................................................................... 90
10.5.1 Problem Solving - Print Samples .................................................................... 91
10.5.2 Problem Solving - Ink System Mechanical Faults .......................................... 93
10.5.3 1 Problem Solving - Printhead Mechanical Faults .......................................... 94
10.5.4 Blockage Caused by Knocking and Strong Vibration ................................... 100
Appendix 1:Installation & Setting Up .................................................................... 103
1.1 Unpacking the System .......................................................................... 103
1.2 Where to Put the Printer ........................................................................ 103
1.3 Accessories ........................................................................................... 103
1.4 Power Connection ................................................................................. 104
1.5 Attaching the Printhead to the Production Line .................................... 104
1.5.1 Print Height ................................................................................................... 104
1.6 Setting up the Photocell ........................................................................ 105
1.6.1 Photocell Connections ................................................................................... 105
1.7 Setting up the Shaft Encoder ................................................................. 106
1.7.1 Shaft Encoder Connections ........................................................................... 106
1.7.2 Selecting the Encoder, Gearing, and Print Width .......................................... 107
1.7.3 Encoder and Print Width Problems ............................................................... 111
1.8 Using the Printer Alarm Output ............................................................ 112
1.9 Filling with Ink and Solvent ................................................................. 112
1.10 Purging (or priming) the Filters ............................................................ 113
Appendix 2:Technical Specification ....................................................................... 114
2.1 Introduction ........................................................................................... 114
2.2 Technical Data ...................................................................................... 114
2.2.1 Cabinet .......................................................................................................... 114
2.2.2 Dimensions .................................................................................................... 114
2.2.3 Weight ........................................................................................................... 114
2.2.4 Power Requirements ..................................................................................... 114
2.2.5 Environmental ............................................................................................... 114
2.3 Ink System ............................................................................................ 115