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Branson 2000X
Emerson Branson 2000X User Manual
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100-412-182 REV. 06
79
14.Reassemble the stack and install it in the Actuator
, using the procedures in
5.7
Assembly the Acoustic Stack
.
CAUTION
General Warning
F
ailure to follow torque specifications may cause the stud to loosen or
break, and the system to overload. The use of a Branson torque
wrench or equivalent is required.
88
90
Table of Contents
default chapter
5
Table of Contents
5
Chapter 1: Safety and Support
11
Safety Requirements and Warnings
12
Figure 1.1 Connector Label Located on the Back of the 2000X Micro Actuator Interface Box
13
Figure 1.2 Caution Label Found on the Front of the 2000X Micro Actuator
13
Figure 1.3 Caution Label Found on the Front of the 2000X Micro Actuator
13
Figure 1.4 Warning Labels Found on the Back of the 2000X Micro Actuator
14
Figure 1.5 Warning Label Found Inside the 2000X Micro Actuator
14
General Precautions
15
Table 1.1 Hearing Protectors
16
Table 1.2 Sound Absorbing Materials
16
Table 1.3 Static Protection Equipment
16
Warranty Statement Disclaimer
18
Table 1.4 Warranty Period
18
How to Contact Branson
20
Returning Equipment for Repair
21
Table 1.5 Branson Contacts
23
Obtaining Replacement Parts
24
Chapter 2: Introduction
25
Models Covered
26
Figure 2.1 Frontal View of the 2000X Micro Actuator Power Supply Manual Set
27
Table 2.1 Frontal View of the 2000X Micro Actuator and Interface Box
27
Overview of this Model
29
Features of the System
30
Controls and Indicators
32
Welding Systems
33
Glossary of Terms
35
Table 2.2 Glossary of Terms
35
Chapter 3: Delivery and Handling
41
Shipping and Handling
42
Table 3.1 Environmental Specifications
42
Receiving
43
Table 3.2 Receiving
43
Unpacking the Actuator and Interface Box
44
Returning Equipment
45
Technical Specifications
48
Table 4.1 Environmental Specifications
48
Table 4.2 2000X Micro Actuator Performance Specifications
48
Physical Description
49
Figure 4.1 2000X Micro Actuator Pneumatic System
50
Chapter 5: Installation and Setup
51
About Installation
52
Handling and Unpacking
53
Figure 5.1 Ultrasonic Converter (J-Type for Stand Alone Use) and Booster
54
Table 5.1 Ultrasonic Converter
54
Take Inventory of Small Parts
55
Table 5.2 Power Supply And/Or Actuator Assemblies
55
Table 5.3 List of Cables
55
Installation Requirements
56
Figure 5.2 Power Supply Dimensional Drawing
56
Figure 5.3 2000X Micro Actuator and Interface Box Dimensional Drawing
56
Table 5.4 Environmental Specifications
56
Figure 5.4 Block Wiring Diagram
59
Table 5.5 Input Power Requirements
59
Table 5.6 Air Cylinder Consumption
60
Installation Steps
62
Figure 5.5 Rear View of Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations
63
Figure 5.6 Interface Box Mounting Plate (Optional)
63
Figure 5.7 Mechanical Stop Installations and Adjustment
65
Figure 5.8 Connections on Rear of Power Supply
66
Figure 5.9 Electrical Connections from Power Supply to a 2000X Micro Actuator and Interface Box
67
Figure 5.10 Start Switch Connection Codes
68
Figure 5.11 Line Cord Color Code
69
Safety Equipment
70
Assembly the Acoustic Stack
71
Table 5.7 Tools
71
Table 5.8 Assembling the 40 Khz Acoustic Stack
71
Figure 5.12 Assembling the 40 Khz Acoustic Stack
72
Table 5.9 Stud Torque Values
72
Figure 5.13 Connecting Tip to Horn
73
Table 5.10 Tip to Horn Torque Specifications
73
Figure 5.14 Installing the 40 Khz Stack in the 2000X Micro Actuator
74
Testing the Installation
75
Figure 5.15 Normal Front Panel Display after Power-Up
75
Still Need Help
76
Chapter 6: Operation
77
Actuator Controls
78
Initial Actuator Settings
79
Table 6.1 to Adjust the Mechanical Stop
82
Figure 6.1 Mechanical Stop Installation and Adjustment
83
Operating the Actuator
84
Table 6.2 to Operate the 2000X Micro Actuator
84
Chapter 7: Maintenance
85
Calibration
86
Periodic and Preventive Maintenance
87
Table 7.1 Component Replacements Based on Cycles Run
90
Parts Lists
91
Table 7.2 Accessories List for 2000X Micro Actuator
91
Table 7.3 Spare Parts List for the 2000X Micro Actuator
91
Table 7.4 Suggested Spares
93
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Emerson Branson 2000X Specifications
General
Brand
Emerson
Model
Branson 2000X
Category
Controller
Language
English
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