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Emerson Branson 2000X User Manual

Emerson Branson 2000X
96 pages
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2000X
Micro Actuator
Original Instructions
100-412-182 - REV. 06
Operating Manual
Branson Ultrasonics Corp.
120 Park Ridge Road
Brookfield, CT 06804
(203) 796-0400
http://www.bransonultrasonics.com

Table of Contents

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Emerson Branson 2000X Specifications

General IconGeneral
BrandEmerson
ModelBranson 2000X
CategoryController
LanguageEnglish

Summary

Chapter 1: Safety and Support

1.1 Safety Requirements and Warnings

Explains safety symbols, warnings, and precautions for operating and maintaining the equipment.

1.2 General Precautions

Details essential safety precautions for power supply servicing and general operational safety.

1.3 Warranty Statement Disclaimer

Outlines warranty exclusions, service procedures, and additional notes regarding product warranty coverage.

1.4 How to Contact Branson

Provides contact information and guidance on preparing for technical assistance calls.

1.5 Returning Equipment for Repair

Details the process for returning equipment for repair, including obtaining an RGA number.

1.6 Obtaining Replacement Parts

Guides users on how to order replacement parts, specifying required purchase information.

Chapter 2: Introduction

2.1 Models Covered

Identifies the specific 2000X Micro Actuator and Interface Box configurations addressed in this manual.

2.2 Overview of this Model

Provides a general description of the 2000X Micro Actuator, its mounting options, and system components.

2.3 Features of the System

Lists and describes the key features and functionalities of the 2000X-series ultrasonic welding system.

2.4 Controls and Indicators

Details the controls and indicators on the Actuator and Interface Box relevant to system operation.

2.5 Welding Systems

Explains ultrasonic plastics welding principles and the components of the 2000X Micro welding system.

2.6 Glossary of Terms

Defines common terminology used with the 2000X-series ultrasonic welding system.

Chapter 3: Delivery and Handling

3.1 Shipping and Handling

Outlines environmental guidelines for shipping and handling to prevent damage to the actuator unit.

3.2 Receiving

Provides instructions for inspecting equipment upon delivery for damage and completeness.

3.3 Unpacking the Actuator and Interface Box

Guides users through unpacking the actuator and interface box, shipped with protective foam.

3.4 Returning Equipment

Advises users to contact Customer Service for approval prior to returning any equipment.

Chapter 4: Technical Specifications

4.1 Technical Specifications

Lists compressed air requirements and performance specifications for the 2000X Micro Actuator.

4.2 Physical Description

Describes the physical components of the 2000X Micro Actuator, including its slide mechanism and stops.

Chapter 5: Installation and Setup

5.1 About Installation

Introduces the chapter's purpose: guiding the installer through basic setup of the 2000X Micro Actuator.

5.2 Handling and Unpacking

Provides instructions for handling and unpacking components, emphasizing inspection for damage.

5.3 Take Inventory of Small Parts

Lists small parts and cables included with the power supply and actuator assemblies.

5.4 Installation Requirements

Covers location requirements and environmental specifications for installing the 2000X Micro Actuator.

5.5 Installation Steps

Details the physical installation steps for the actuator, including mounting and connections.

5.6 Safety Equipment

Explains the function and reset procedure for the Emergency Stop control.

5.7 Assembly the Acoustic Stack

Provides instructions, tools, and torque for assembling the ultrasonic acoustic stack.

5.8 Testing the Installation

Guides testing the installed system, including air supply, self-check, and horn movement.

5.9 Still Need Help?

Directs users to contact Branson representatives for further assistance if needed.

Chapter 6: Operation

6.1 Actuator Controls

Describes how to operate a weld cycle using the 2000X Micro Actuator and its precautions.

6.2 Initial Actuator Settings

Details essential initial settings for the Actuator and Interface Box, including air pressure.

6.3 Operating the Actuator

Provides a step-by-step guide for operating the actuator, including parameter adjustments.

Chapter 7: Maintenance

7.1 Calibration

States scheduled calibration is not required but advises contacting Branson for specific needs.

7.2 Periodic and Preventive Maintenance

Outlines preventive measures for cleaning equipment and reconditioning the acoustic stack.

7.3 Parts Lists

Lists available accessories and spare parts for the 2000X Micro Actuator.

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