Enerpac JS125 - Page 37

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Document number: ED.03783.00.001.ENG rev 4 Page 37 of 153

JS500

Hazard

Never exceed the maximum lifting height as indicated in the loadcharts.

Using the system for other purposes than the intended use may cause

hazards to personnel and may cause damage to the equipment.

Main Page

Contents4
- Table of Contents4
1 Introduction7
- Manufacturer Address7
- Declaration7
- Referenced Documents7
- Identification7
- Liability8
- Intended Use8
- Modifications8
- Personnel and Responsibilities9
- Hand Signals13
- Lifetime13
- Warning Symbols Used Within this Document14
2 General Safety Aspects15
- Mandatory Protective Gear15
- General Safety Regulations16
- Symbols Applied to the System17
- Welding Work19
- Working on the Electrical System19
- Working on the Hydraulic System19
- Fire20
- Working with Hazardous Substances20
- Assembly and Disassembly22
- Transport, Loading and Unloading of the System22
- Dealing with Hoses23
3 System Overview24
- General24
- The Lifting Principle of the System32
- System Specifications33
- Service Conditions40
4 Plan an Operation41
- Properties of the Operation41
- Ground Bearing Pressure and Foundation41
5 How to Install the System52
- How to Hoist the Parts of the System52
- How to Assemble the System55
6 How to Control the System69
- The Emergency Buttons69
  - System69
  - Trolleys (Optional)70
- The Control Panel on the Electro Cabinet (Js125 and Js250)71
- The Control Panel on the Electro Cabinet/Remote Control (JS500)72
- The Human Machine Interface (Hmi) on the Laptop73
- The Trolleys103
7 Execute an Operation107
- Risks and Warnings107
- Warning Symbols109
- Lift the Load110
- Move the Load Horizontally with the Trolley115
- Calibration117
8 Solve Problems119
- Main Problem Localization Procedure119
- List of Problems and Solutions119
  - Main Problems119
  - Error Reports of the Units121
9 Storage123
- System123
- Smartbox and Laptop123
10 Maintenance124
- Rules to be Observed for Maintenance125
- Responsibilities126
- General Inspections126
- Mechanics127
- Hydraulics129
- Electrics132
- Trolley Js125135
  - Tension and Grease the Chain136
  - Maintain the Travelling Distance Sensor136
- Trolley Js250137
11 Quality138
12 Recycling138
13 Index139
Appendices140
Checklist for Planning140
Checklist for Installing the System141
Logging Maintenance142
Recording a Lifting Operation143
Hydraulic Fluid Safety Information145
Torque Settings152

Enerpac JS125 - Page 37

Table of Contents

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