Document number: ED.03783.00.001.ENG rev 4 Page 4 of 153
Contents
CONTENTS ................................................................................................................................................ 4
1 INTRODUCTION ............................................................................................................................... 7
1.1 MANUFACTURER ADDRESS ........................................................................................................... 7
1.2 DECLARATION ............................................................................................................................. 7
1.3 REFERENCED DOCUMENTS ........................................................................................................... 7
1.4 IDENTIFICATION ........................................................................................................................... 7
1.5 LIABILITY ..................................................................................................................................... 8
1.6 INTENDED USE ............................................................................................................................. 8
1.7 MODIFICATIONS ........................................................................................................................... 8
1.8 PERSONNEL AND RESPONSIBILITIES .............................................................................................. 9
1.8.1 THE OWNER OF THE SYSTEM .................................................................................................................... 9
1.8.2 THE USER OF THE SYSTEM ..................................................................................................................... 10
1.8.3 THE SITE SUPERVISOR .......................................................................................................................... 10
1.8.4 THE SYSTEM DIRECTOR ......................................................................................................................... 11
1.8.5 THE OPERATORS .................................................................................................................................. 11
1.9 HAND SIGNALS .......................................................................................................................... 13
1.10 LIFETIME ................................................................................................................................... 13
1.11 WARNING SYMBOLS USED WITHIN THIS DOCUMENT ...................................................................... 14
2 GENERAL SAFETY ASPECTS ...................................................................................................... 15
2.1 MANDATORY PROTECTIVE GEAR ................................................................................................. 15
2.2 GENERAL SAFETY REGULATIONS ................................................................................................ 16
2.3 SYMBOLS APPLIED TO THE SYSTEM ............................................................................................ 17
2.4 WELDING WORK......................................................................................................................... 19
2.5 WORKING ON THE ELECTRICAL SYSTEM....................................................................................... 19
2.6 WORKING ON THE HYDRAULIC SYSTEM ........................................................................................ 19
2.7 FIRE.......................................................................................................................................... 20
2.8 WORKING WITH HAZARDOUS SUBSTANCES .................................................................................. 20
2.9 ASSEMBLY AND DISASSEMBLY .................................................................................................... 22
2.10 TRANSPORT, LOADING AND UNLOADING OF THE SYSTEM .............................................................. 22
2.11 DEALING WITH HOSES ................................................................................................................ 23
3 SYSTEM OVERVIEW ...................................................................................................................... 24
3.1 GENERAL .................................................................................................................................. 24
3.1.1 THE UNIT ............................................................................................................................................ 26
3.1.2 THE BARREL ........................................................................................................................................ 27
3.1.3 THE TOP BARREL .................................................................................................................................. 27
3.1.4 THE MINI-JACKS ................................................................................................................................... 28
3.1.5 THE INSERTION SYSTEM ........................................................................................................................ 28
3.1.6 THE ELECTRO CABINET.......................................................................................................................... 28
3.1.7 THE HYDRAULIC POWER UNIT (HPU) ..................................................................................................... 29
3.1.8 THE LAPTOP AND THE SMARTBOX ........................................................................................................... 29
3.1.9 THE TROLLEY (OPTIONAL) ...................................................................................................................... 29
3.2 THE LIFTING PRINCIPLE OF THE SYSTEM ...................................................................................... 32
3.3 SYSTEM SPECIFICATIONS ........................................................................................................... 33
3.3.1 MAIN SPECIFICATIONS ........................................................................................................................... 33
3.3.2 FUNCTIONAL SPECIFICATIONS ................................................................................................................ 35
3.3.3 DIMENSIONS ........................................................................................................................................ 38
3.4 SERVICE CONDITIONS ................................................................................................................ 40
4 PLAN AN OPERATION ................................................................................................................... 41
4.1 PROPERTIES OF THE OPERATION ................................................................................................ 41
4.2 GROUND BEARING PRESSURE AND FOUNDATION .......................................................................... 41
4.2.1 CALCULATE THE GROUND BEARING PRESSURE WITHOUT FOUNDATION ........................................................ 43
4.2.2 CALCULATE THE GROUND BEARING PRESSURE WITH FOUNDATION .............................................................. 44
4.2.3 CALCULATE THE GROUND BEARING PRESSURE WITH TROLLEYS AND TRACKS ............................................... 46
4.2.4 REQUIREMENTS FOR FOUNDATION MATERIAL ........................................................................................... 51
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