Enerpac JS125 - Page 5

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Document number: ED.03783.00.001.ENG rev 4 Page 5 of 153
5 HOW TO INSTALL THE SYSTEM .................................................................................................. 52
5.1 HOW TO HOIST THE PARTS OF THE SYSTEM ................................................................................. 52
5.1.1 UNIT ................................................................................................................................................... 52
5.1.2 BARREL ............................................................................................................................................... 53
5.1.3 TOP BARREL ........................................................................................................................................ 53
5.1.4 INSERTION SYSTEM ............................................................................................................................... 53
5.1.5 THE TROLLEY AND THE SKID TRACKS....................................................................................................... 54
5.2 HOW TO ASSEMBLE THE SYSTEM ................................................................................................ 55
5.2.1 ELECTRICALLY ..................................................................................................................................... 55
5.2.2 MECHANICALLY .................................................................................................................................... 57
5.2.3 ALIGNMENT REQUIREMENTS .................................................................................................................. 57
5.2.4 MOUNT THE LOAD ................................................................................................................................. 62
5.2.5 THE TROLLEYS ..................................................................................................................................... 62
6 HOW TO CONTROL THE SYSTEM ............................................................................................... 69
6.1 THE EMERGENCY BUTTONS ........................................................................................................ 69
6.1.1 SYSTEM .............................................................................................................................................. 69
6.1.2 TROLLEYS (OPTIONAL) .......................................................................................................................... 70
6.2 THE CONTROL PANEL ON THE ELECTRO CABINET (JS125 AND JS250) .......................................... 71
6.3 THE CONTROL PANEL ON THE ELECTRO CABINET/REMOTE CONTROL (JS500) ................................ 72
6.4 THE HUMAN MACHINE INTERFACE (HMI) ON THE LAPTOP .............................................................. 73
6.4.1 THE MAIN WINDOW ................................................................................................................................ 75
6.4.2 THE FUNCTIONS ON THE MENU BAR ........................................................................................................ 84
6.4.3 LOGGING ........................................................................................................................................... 101
6.5 THE TROLLEYS ........................................................................................................................ 103
6.5.1 THE JS125 ....................................................................................................................................... 103
6.5.2 THE JS250 ....................................................................................................................................... 104
6.5.3 THE REMOTE CONTROL CONSOLE ......................................................................................................... 106
7 EXECUTE AN OPERATION ......................................................................................................... 107
7.1 RISKS AND WARNINGS ............................................................................................................. 107
7.2 WARNING SYMBOLS ................................................................................................................. 109
7.3 LIFT THE LOAD ......................................................................................................................... 110
7.3.1 INITIATING .......................................................................................................................................... 110
7.3.2 MANUAL OPERATION ........................................................................................................................... 111
7.3.3 AUTOMATIC OPERATION ...................................................................................................................... 113
7.4 MOVE THE LOAD HORIZONTALLY WITH THE TROLLEY .................................................................. 115
7.5 CALIBRATION ........................................................................................................................... 117
8 SOLVE PROBLEMS ..................................................................................................................... 119
8.1 MAIN PROBLEM LOCALIZATION PROCEDURE ............................................................................... 119
8.2 LIST OF PROBLEMS AND SOLUTIONS .......................................................................................... 119
8.2.1 MAIN PROBLEMS ................................................................................................................................ 119
8.2.2 ERROR REPORTS OF THE UNITS ........................................................................................................... 121
9 STORAGE ..................................................................................................................................... 123
9.1 SYSTEM .................................................................................................................................. 123
9.2 SMARTBOX AND LAPTOP ........................................................................................................... 123
10 MAINTENANCE ............................................................................................................................ 124
10.1 RULES TO BE OBSERVED FOR MAINTENANCE ............................................................................. 125
10.2 RESPONSIBILITIES ................................................................................................................... 126
10.3 GENERAL INSPECTIONS ............................................................................................................ 126
10.3.1 BOLTS ............................................................................................................................................... 126
10.3.2 VISUAL CHECK OF ALL WELDING ........................................................................................................... 126
10.3.3 CHECK FOR IRREGULARITIES ............................................................................................................... 126
10.3.4 CHECK FOR CORROSION ..................................................................................................................... 126
10.3.5 INSPECT THE READABILITY OF THE WARNING SIGNS ................................................................................ 126
10.4 MECHANICS ............................................................................................................................. 127
10.5 HYDRAULICS ........................................................................................................................... 129
10.6 ELECTRICS .............................................................................................................................. 132