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Fronius Robacta TC 1000 - User Manual

Fronius Robacta TC 1000
88 pages
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Op erating
Instructions
Robacta TC 1000
Robacta TC 1000 ext.
42,0426,0141,EN 017-31012023
EN
Operating Instructions

Table of Contents

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Fronius Robacta TC 1000 Specifications

General IconGeneral
CategoryController
ManufacturerFronius
CommunicationEthernet, USB
ApplicationRobotic Welding
Power Source CompatibilityFronius Power Sources
Control InterfaceTouchscreen
Welding ProcessMIG/MAG
ProgrammingProgrammable via software
TypeRobotic Welding Controller

Summary

Safety Precautions

Safety Notice Definitions

Defines warning symbols (DANGER, WARNING, CAUTION, NOTE) and their meanings.

Proper Use Guidelines

Specifies the intended purpose of the device and defines proper usage.

Environmental Operating Conditions

Lists the permissible ambient temperature, humidity, and altitude for operation.

Operator Responsibilities

Outlines the responsibilities of the operator for safe device operation.

Personnel Responsibilities

Defines the duties of personnel involved in operating the device.

Specific Hazard Identification

Details risks from EMF, magnetic fields, sparks, noise, fumes, and required protective gear.

Electrical Safety Risks

Warns about electric shock hazards and safety measures for electrical connections and grounding.

EMC Classification Standards

Explains emission classes A and B for electromagnetic compatibility.

EMC Interference Reduction

Provides supporting measures to avoid electromagnetic interference issues.

Installation and Transport Safety

Covers stability, fire/explosion risks, and keeping the workplace tidy.

Safe Operation Practices

Outlines safe operation practices, maintenance, and inspection requirements.

Maintenance and Repair Procedures

Outlines basic maintenance, cleaning, and the requirement for authorized personnel.

Safety Inspection Requirements

Recommends regular safety inspections by qualified electricians.

Equipment Disposal Guidelines

Instructs on the proper collection and recycling of electrical equipment.

Safety Symbol Reference

Mentions compliance with CE and CSA marks and relevant directives.

Data Protection Policy

States user responsibility for factory settings and manufacturer's non-liability.

Copyright Information

Notes that operating instructions are copyrighted and subject to change.

General Product Information

Device Concept and Design

Describes the Robacta TC and its extensions, highlighting compact design.

Target Application Areas

Lists industries where the device is used and explains warning labels.

Parting Agent Usage Guide

Details recommended parting agents and their application for the device.

Functional Principle of Operation

Cleaning Cycle Overview

Explains the step-by-step process of the cleaning operation.

Product Scope and Options

Standard Package Contents

Lists the items included in the basic package for Robacta TC and TC ext.

Product Transport Guidelines

Transport Methods and Warnings

Specifies methods for transporting the device and associated warnings.

Device Controls and Components

Safety for Controls and Components

Lists safety rules for working with controls, connections, and mechanical parts.

Control Panel Interface

Describes the indicators and buttons on the device's control panel.

Component Identification and Connections

Details the various mechanical parts and connections for the main Robacta TC unit.

Base Unit and Cleaning Unit P

Details the mechanical parts and connections for the base unit and cleaning unit P.

Base Unit and Cleaning Unit S

Details the mechanical parts and connections for the base unit and cleaning unit S.

Robot Control Interface (I;O)

Explains the standard I/O connecting plug pin assignment for robot integration.

Installation and Commissioning

Installation Safety Precautions

Outlines critical safety rules to follow during installation and setup.

Pre-Commissioning Setup and Checks

Lists mandatory checks and setup regulations before operating the device.

Device Mounting and Fixturing

Provides instructions for bolting the device and its components to a surface.

Wire Cutter Installation Process

Details the process of fitting the wire cutter to the cleaning units.

Parting Agent System Installation

Covers filling the dipping bowl and setting up the parting agent nebuliser.

Fill-Level Sensor Setup and Calibration

Explains how to fit, calibrate, and use the fill-level control sensor.

Initial Device Startup Procedure

Describes the steps and prerequisites for starting up the cleaning device.

Cleaning Programme Overview

Cleaning Programme Sequences

Outlines different cleaning sequences with dipping bowl and/or nebuliser.

Detailed Torch Cleaning Steps

Provides detailed steps for cleaning the gas nozzle tip and nozzle fitting.

Troubleshooting, Maintenance, and Disposal

Safety for Maintenance and Troubleshooting

Specifies safety rules for troubleshooting, maintenance, and disposal tasks.

Common Troubleshooting Solutions

Lists common problems, their causes, and remedies for the device.

Routine Care and Disposal Procedures

Details maintenance schedules, cleaning procedures, and waste disposal.

Technical Data Specifications

Robacta TC Device Specifications

Lists technical specifications for Robacta TC and TC ext. models.

Cleaning Unit S;P Specifications

Provides technical details for cleaning units S and P.

Electrical Interface Data

Details robot control supply, digital inputs, and digital outputs specifications.