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FPGL330CA
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Frymaster FPGL330CA - Frypots and Associated Components
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2-14
2.7
Frypots and Associated Components
2.7.1
Full-Vat Frypot Components
NOTE: All insulation and
gaskets can be ordered in
a single kit, P/N 826-2595.
Kit 826-2592 contains the
insulation and gaskets re-
quired when replacing
burners.
80
82
Table of Contents
Main Page
default chapter
4
Table of Contents
4
CHAPTER 1: Service Procedures
7
Functional Description
7
The Electronic Ignition System
7
Interface Board
8
Thermostats
10
Accessing Fryers for Servicing
10
Cleaning the Gas Valve Vent Tube
11
Checking the Burner Manifold Gas Pressure
11
Measuring Flame Current
12
Replacing Fryer Components
13
Replacing the Controller or the Controller Wiring Harness
13
Replacing the Interface Board
14
Replacing an Ignition Module
14
Replacing an Ignitor Assembly
14
Replacing or Cleaning a Combustion Air Blower
15
Adjusting the Air/Gas Mixture
16
Replacing a Gas Valve
17
Replacing a Burner Assembly
18
Replacing the Filter Motor, Filter Pump, or Filter Pump Solenoid Valve
19
Replacing the Frypot
19
Replacing Frypot Insulation And/Or Upper Burner Rails
20
Troubleshooting and Problem Isolation
23
Ignition Failure
23
Improper Burner Function
23
Improper Temperature Control
23
Filtration Malfunction
23
Leakage
27
Basket Lift Malfunction
27
Troubleshooting Guides
29
Troubleshooting the 24 VAC Circuit
29
Troubleshooting the Gas Valve
31
Troubleshooting the Temperature Probe
32
Replacing the Transformer, Reset Switch or Filter Relay
32
Probe Resistance Chart
33
ATO (Automatic Top-Off) Service Procedures
33
Ato
33
ATO (Automatic Top-Off) Board Positions and Harnesses
36
Replacing the ATO Board, Pump Relay or Transformer
37
Replacing the ATO Pump
37
Replacing the ATO Solenoid
37
Control Power Reset
38
Testing ATO RTD Probes
38
Replacing ATO Probe
38
Service Required Errors
41
Error Log Codes
42
3000 Menu Summary Tree
43
3000 Controller Pin Positions and Harnesses
44
Loading and Updating Software Procedures
45
Principal Wiring Connections
46
Wiring Diagrams
47
FPGL230/430 Wiring 120V, CE and Export
47
FPGL230/430 Wiring 250V Australia
48
FPGL330 Wiring120V, CE and Export
49
Modular Basket Lift (100/120V)
52
Modular Basket Lift (208/250V)
53
Simplified Wiring Diagrams
55
FPGL30 Series Simplified Wiring
58
FPGL30 Series Data Network Flowchart
59
Shortening Melting Unit Wiring Diagram Prior to Mar 2012
60
Shortening Melting Unit Wiring Diagram after to Mar 2012
61
FPGL230/430 Wiring 120V, CE and Export Bulk Oil
62
FPGL230/430 Wiring 250V Australia Bulk Oil
63
FPGL330 Wiring 120V, CE and Export Bulk Oil
64
FPGL330 Wiring 250V Australia Bulk Oil
65
Bulk Oil Box Wiring Diagram
66
Capable Controls Ignition Module Wiring Diagrams
67
CHAPTER 2: Parts List
68
Accessories
68
Doors, Sides, Flue Caps, Top Caps and Casters
71
Drain System Components
72
Drain Valves and Associated Parts
72
Drain Tube Sections and Associated Parts
73
Electronics and Electrical Components
74
Component Boxes
75
Transformer Boxes
77
Wiring
79
Main Wiring Harnesses
79
3000 And ATO Wiring Harnesses
80
Frypots and Associated Components
81
Full-Vat Frypot Components
81
Dual-Vat Frypot Components
83
Frypot Probes and Thermostats
85
Gas Valves, Supply and Combustion System Components
86
Filtration System Components
88
Filter Pump, Motor and Associated Components
89
Oil Return System Components
91
ATO (Auto Top-Off) Components
92
JIB (Jug in Box) Cradle, JIB Cap and Pick up Assembly
92
ATO (Automatic Top-Off) Pump Assembly
93
ATO Top off Manifolds and Components
94
Shortening Melting Unit
95
Bulk Oil Relay Box and Switch
96
Bulk Oil Plumbing
97
Bulk Oil Dispose Waste Valve
98
Wiring Connectors, Pin Terminals and Tools
99
Fasteners
100
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