Generic TR 125 - Page 125

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- 120 -

Crankshaft connecting rod combination and variable speed chamber

Right crankcase

Bolt

Left crankcase

Crankshaft

connecting rod

assembly

Locating

pin

Shifting fork

Declutch

shift shaft

Gearshift drum

Main shaft

assembly

Layshaft

assembly

Left crankcase

Table of Contents

Default Chapter3
- Table of Contents3
- Preface6
- Preparatory Data7
- Special Tool7
- Inspection/Adjustment20
Check and Maintenance of Body37
1 I Braking System39
- Maintenance Instruction39
- Rear Drum Brake39
- Fault Diagnosis40
- Front Hydraulic Brake41
- Back Liquid Brake43
2 Vehicle Housing47
3 Front Wheel/Front Suspension50
- Preparatory Data50
- Fault Diagnosis50
- Front Wheel52
- Bearing Replacement53
- Direction Handle54
- Front Fork54
- Preparatory Data59
- Chain Drive Assembly59
4 IV Rear Wheel/Rear Suspension59
- Fault Diagnosis60
- Rear Shock Absorber62
- Rear Swing Arm63
- Drive Chain64
5 Storage Battery/Charging System67
- Preparatory Data67
- Fault Diagnosis68
- Tightening Torque68
- Storage Battery69
- Battery Removal69
- Charging System70
- Voltage-Current Regulator71
- Alternator Charging Coil72
- Alternator Light Coil72
- Disassembly of Alternator73
6 Ignition System76
- Preparatory Data76
- Fault Diagnosis76
- Ignition System Inspection78
- CDI Assembly80
- Ignition Coil80
- System Inspection80
- Trigger81
7 Starting System83
- Preparatory Data83
- Fault Diagnosis84
- Starting Motor84
- Starting Relay86
8 Bulbs/Switches/Instruments87
- Preparatory Data87
- Fault Diagnosis87
- Headlamp Bulb Replacement88
- Front Turn Signal Lamp Bulb Replacement89
- Taillight/License Plate Lamp/Rear Turn-Lamp Bulb Replacement89
- Taillight/License Plate Lamp/Rear Turn-Lamp Bulb Replacement--8.589
- Instrument90
- Main Switch90
- Master Switch90
- Horn91
- Handle Switch91
Engine Inspection and Maintenance92
9 Lubricating System94
- Preparatory Data94
- Fault Diagnosis94
- Oil Pump95
10 Cooling System98
- Preparatory Data98
- Fault Diagnosis98
- Water Pump99
11 Cylinder Head102
- Preparatory Data102
- Fault Diagnosis102
- Cylinder Head103
- Valve Clearance Adjustment110
12 Cylinder Block and Piston111
- Preparatory Data112
- XII Cylinder Block and Piston112
- Fault Diagnosis113
- Cylinder Head113
- Installation of Piston117
13 Crankcase118
- Preparatory Data118
- Fault Diagnosis118
- Clutch118
- Gearshift Mechanism126
- Crankcase Connecting Rod Combination127
- Variable Speed Chamber130
Exhaust System Inspection and Maintenance133
15 Emission Control System134
- Emission Control System Guarantee134
- Regular Maintenance Guidelines134
- Emission Control System Mechanical Functions135
- Catalyst Conversion System136
- Solutions to Idle Exhaust Exceeding Specified Value137
Inspection and Maintenance of EFI System138
16 EFI System Description139
- Introduction to EFI System of Finished Enginecycle139
- EFI System Parts139
- Troubleshooting Diagnosis151
- Common Troubleshooting158
- Concise Troubleshooting159
QJ125GY-16A Circuit Diagram163

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