Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy
........................................... 2
Identification
................................................... 3
Controls & Components
................................. 4
Machine Data Sheet
...................................... 7
SECTION 1: SAFETY
..................................... 10
Safety Instructions for Machinery
................ 10
Additional Safety for Metal Lathes
............... 12
Additional Chuck Safety
............................... 13
SECTION 2: POWER SUPPLY
...................... 14
SECTION 3: SETUP
....................................... 16
Preparation
.................................................. 16
Unpacking
.................................................... 16
Needed for Setup
......................................... 16
Inventory
...................................................... 17
Cleanup
........................................................ 18
Site Considerations
...................................... 19
Assembly
..................................................... 20
Lifting & Placing
........................................... 21
Anchoring to Floor
....................................... 22
Leveling
........................................................ 23
Lubricating Lathe
......................................... 23
Adding Coolant
............................................ 23
Power Connection........................................ 24
Test Run
...................................................... 25
Spindle Break-In
.......................................... 27
SECTION 4: OPERATIONS
........................... 28
Operation Overview
..................................... 28
Chuck & Faceplate Mounting....................... 29
Camlock Stud Installation
............................ 29
Chuck Safety & Support Devices
................ 30
Chuck Installation......................................... 30
Chuck Removal............................................ 32
Scroll Chuck Clamping
................................ 32
Chuck Jaw Reversal
.................................... 33
4-Jaw Chuck
................................................ 33
Faceplate
..................................................... 34
Tailstock
....................................................... 35
Centers
........................................................ 39
Drill Chuck & Arbor
...................................... 42
Steady Rest
................................................. 42
Follow Rest
.................................................. 43
Carriage & Compound Locks....................... 44
Compound Rest
........................................... 44
Tool Post
...................................................... 45
Spindle Spider.............................................. 46
Manual Feed
................................................ 47
Spindle Speed.............................................. 48
Power Feed.................................................. 49
End Gears
.................................................... 52
Threading
..................................................... 54
Coolant System............................................ 58
SECTION 5: ACCESSORIES
......................... 59
SECTION 6: MAINTENANCE
......................... 63
Schedule
...................................................... 63
Cleaning/Protecting
...................................... 63
Lubrication
................................................... 64
Coolant System Service
.............................. 69
Machine Storage
.......................................... 71
SECTION 7: SERVICE
................................... 72
Troubleshooting
........................................... 72
Backlash Adjustment
................................... 75
Leadscrew End-Play Adjustment
................. 76
Gib Adjustment
............................................ 76
Half Nut Adjustment
..................................... 78
V-Belt Tension & Replacement.................... 79
Leadscrew Shear Pin Replacement
............ 80
Feed Clutch Adjustment
.............................. 81
Gap Insert Removal & Installation
............... 82
Bearing Preload
........................................... 83
SECTION 8: WIRING
...................................... 86
Wiring Safety Instructions
............................ 86
Wiring Overview
........................................... 87
Electrical Cabinet Wiring
.............................. 88
Electrical Cabinet
......................................... 89
Main & Pump Motor Wiring
.......................... 90
Control Panel Wiring
.................................... 91
SECTION 9: PARTS
....................................... 92
Headstock Case & Shift
............................... 92
Headstock Drive........................................... 94
Headstock Spindle
....................................... 96
Change Gears.............................................. 98
Quick Change Gearbox
............................... 99
Apron
......................................................... 101
Cross Slide................................................. 103
Compound Slide & Tool Post
.................... 105
Steady & Follow Rests............................... 106
Tailstock
..................................................... 107
Pump
.......................................................... 108
Motor & Feed Rod
..................................... 109
Cabinet & Brake
......................................... 111
Main Electrical Breakdown
........................ 113
Digital Readout
.......................................... 114
Accessories
................................................ 116
Labels & Cosmetics
................................... 117
SECTION 10: APPENDIX
............................. 118
Threading & Feed Charts
.......................... 118
WARRANTY & RETURNS
........................... 121
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